Subaru Impreza WRX & WRX STI 2004-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX / WRX STI Model Generation: Second Generation (GD/GG) Model Years Covered: 2004, 2005 Codes Chassis Codes: GD (Sedan), GG (Wagon) Engine Codes Wrx: EJ205 Engine Codes Sti: EJ257 👋 Introduction Market Position Vehicle Segment: Compact Sports Sedan/Wagon (Performance Variant) Target Audience: Enthusiasts, DIY mechanics, owners seeking detailed technical information for maintenance and modifications Competitive Analysis Key Competitors: Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI, Ford Focus SVT Key Features Performance Focus: Designed for owners who prioritize performance tuning and detailed understanding of the WRX/STI's unique systems Value Proposition: Provides extensive technical data, repair procedures, and diagnostic information, enabling significant cost savings on maintenance and repairs. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Content Scope: Comprehensive; includes maintenance, repair, diagnostics, and technical specifications 📖 Manual Coverage Systems Covered Powertrain: Engine, Turbocharger, Intercooler, Fuel System, Exhaust System, 5-speed Manual Transmission (WRX), 6-speed Manual Transmission (STI), Center Differential, Rear Differential, Driveline Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires Electrical: Wiring Diagrams, Ignition System, Lighting, Instrument Panel, Audio System, HVAC Controls, ECU/ECM Functions Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flushing, brake fluid replacement, timing belt inspection/replacement (if applicable), differential fluid changes, clutch fluid service Diagnostics: Troubleshooting guides for common symptoms, fault code interpretation, electrical circuit testing, fuel system diagnostics, engine performance issues Repair Rebuild: Engine component replacement (pistons, rods, bearings), turbocharger overhaul, transmission rebuild, brake caliper service, suspension component replacement, steering rack repair Technical Depth Diagnostic Tools: Information on using Subaru Select Monitor (SSM) or compatible OBD-II scanners for diagnostics Torque Specifications: Detailed torque values for all critical fasteners throughout the vehicle Alignment Specs: Wheel alignment specifications for front and rear suspensions 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (OCR quality dependent) Compatibility: Windows, Linux, macOS Print Quality Resolution: High resolution for clarity of diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type Wrx: 2.0L Turbocharged Boxer 4-Cylinder (EJ205) Engine Type Sti: 2.5L Turbocharged Boxer 4-Cylinder (EJ257) Performance Horsepower Wrx: Approx. 227 hp @ 5600 rpm (Varies by market and specific model year tuning) Torque Wrx: Approx. 217 lb-ft @ 3200 rpm (Varies by market and specific model year tuning) Horsepower Sti: Approx. 300 hp @ 6000 rpm Torque Sti: Approx. 300 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Cooling Cooling System: Pressurized liquid cooling system with electric cooling fans Intercooler Intercooler Type: Air-to-Air Top-Mounted (TMIC) Turbocharger Turbocharger Type Wrx: Mitsubishi TD04L-13T (approx.) Turbocharger Type Sti: IHI VF39 (approx.) 🔧 Transmission Standard Transmission Type Wrx: 5-speed Manual Transmission Type Sti: 6-speed Manual Optional Optional Transmission: None (Performance models exclusively manual) Features Dccd: Driver Controlled Center Differential (Standard on STI) AWD System: Symmetrical All-Wheel Drive with front helical limited-slip differential and rear viscous limited-slip differential (STI also features DCCD) 📐 Dimensions Exterior Wheelbase: Approx. 104.9 inches (2664 mm) Length: Sedan: Approx. 174.5 inches (4432 mm) / Wagon: Approx. 176.4 inches (4480 mm) Width: Approx. 69.7 inches (1770 mm) Height: Sedan: Approx. 56.1 inches (1425 mm) / Wagon: Approx. 57.7 inches (1465 mm) Weights Curb Weight Wrx: Approx. 3130 - 3200 lbs (1420 - 1450 kg) Curb Weight Sti: Approx. 3250 - 3350 lbs (1475 - 1520 kg) Gross Vehicle Weight Rating: Available in manual, typically around 4200 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star (Individual model year testing data required for exact confirmation) IIHS Side Impact: Likely Good (Individual model year testing data required for exact confirmation) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System (TCS) Electronic Brakeforce Distribution: Standard Electronic Brake-force Distribution (EBD) Passive Features Airbags: Front airbags, side airbags (optional or standard depending on trim/market) Seatbelts: 3-point front and rear seatbelts with pretensioners Body Structure: Advanced safety structure with crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with multiple speakers. Limited advanced tech compared to modern vehicles. Instrument Cluster: Driver-focused layout with tachometer, speedometer, and auxiliary gauges (e.g., boost gauge on STI). Driver Assistance Cruise Control: Standard cruise control Connectivity Usb Aux Ports: Not typically factory-equipped; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or 6 months, whichever comes first (depending on driving conditions and oil type used). Spark Plug Replacement: Around 60,000 miles (iridium plugs) Timing Belt Replacement: Typically 90,000 - 105,000 miles or 7-8 years (critical for EJ engines). Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (or manufacturer's specific recommendation, check manual for exact spec, e.g., API SN/SP) Transmission Fluid Type 5Mt: API GL-4 Gear Oil, SAE 75W-90 Transmission Fluid Type...
Likely 4-star (Individual model year testing data required for exact confirmation)
IIHS Side Impact:
Likely Good (Individual model year testing data required for exact confirmation)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Electronic Brakeforce Distribution:
Standard Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front airbags, side airbags (optional or standard depending on trim/market)
Seatbelts:
3-point front and rear seatbelts with pretensioners
Body Structure:
Advanced safety structure with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with multiple speakers. Limited advanced tech compared to modern vehicles.
Instrument Cluster:
Driver-focused layout with tachometer, speedometer, and auxiliary gauges (e.g., boost gauge on STI).
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Usb Aux Ports:
Not typically factory-equipped; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 6 months, whichever comes first (depending on driving conditions and oil type used).
Spark Plug Replacement:
Around 60,000 miles (iridium plugs)
Timing Belt Replacement:
Typically 90,000 - 105,000 miles or 7-8 years (critical for EJ engines).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (or manufacturer's specific recommendation, check manual for exact spec, e.g., API SN/SP)
Transmission Fluid Type 5Mt:
API GL-4 Gear Oil, SAE 75W-90
Transmission Fluid Type 6Mt:
API GL-4 Gear Oil, SAE 75W-90 (specific Subaru fluid often recommended)
Rear Differential Fluid Type:
API GL-5 Gear Oil, SAE 75W-90
Coolant Type:
Subaru Blue Long Life Antifreeze/Coolant (or equivalent silicate-free, ethylene glycol-based)
Known Issues
Ej205 Ej257 Ringland Failure:
A known concern, particularly with aggressive driving or inadequate tuning on modified engines. Manual provides diagnostic procedures.
Clutch Wear:
Can be high with spirited driving. Manual covers clutch inspection and replacement.
Turbocharger Failure:
Related to oil starvation or overheating. Proper maintenance as outlined in the manual is crucial.
📚 Vehicle History
Brand Heritage
Subaru Rally Heritage:
Subaru's deep roots in rally racing, particularly with the Impreza, led to the development of the WRX and STI variants, bringing performance and AWD technology to the masses.
Model Evolution
Gd Gg Platform:
This generation (GD/GG) saw significant updates, including a more aggressive, angular styling compared to its predecessor, and distinct differences between the WRX and the higher-performance STI model.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Subaru Impreza WRX and STI models frequently appeared on Car and Driver's '10Best' lists during this era, recognized for their performance and value.
World Rally Championship:
The Impreza platform served as the basis for highly successful WRC cars, contributing to the model's performance image.
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