SUBARU IMPREZA WRX STI Service Repair Manual 2006-2007
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Generation: Third Generation (GR/GH/GE/GV/GVB) Model Years Covered: 2006-2007 Codes Chassis Codes: GVB (Hatchback), GVF (Sedan) Engine Codes Primary: EJ257 👋 Introduction Market Position Segment: Performance Compact / Rally Homologation Special Target Audience: Enthusiasts, performance drivers, rally fans, tuners, and owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Competitors: Mitsubishi Lancer Evolution, Honda Civic Type R, Ford Focus RS Key Features Performance Focus: Engineered for high-performance driving with advanced AWD, powerful turbocharged engine, and sophisticated suspension. Rally Heritage: Direct descendant of Subaru's WRC (World Rally Championship) lineage, offering a potent combination of power, handling, and durability. Driver Engagement: Emphasis on driver feedback and control, with a communicative steering system and a robust manual transmission. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Steering: Yes Electrical System: Yes HVAC: Yes Body And Trim: Yes Interior: Yes Diagnostics And Troubleshooting: Yes Wiring Diagrams: Yes Torque Specifications: Yes Tightening Sequences: Yes Maintenance Schedule: Yes Fluid Capacities: Yes Component Locations: Yes Page Count Estimated Pages: > 2000 (typical for comprehensive manuals of this era) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of EJ257 boxer engine, including cylinder heads, pistons, crankshaft, connecting rods, timing belt system, and lubrication system. Engine Management: ECU (Engine Control Unit) operation, sensor inputs (MAF, MAP, O2, Knock, Cam/Crank position), fuel injection strategy, ignition timing control, and emissions control systems. Turbocharger And Intercooler: Removal, inspection, and installation of the TD04 turbocharger, blow-off valve (BOV), wastegate actuator, and top-mount intercooler system, including boost pressure control. Transmission Manual: Detailed procedures for the 6-speed manual transmission (TY856), including clutch replacement, gearbox disassembly, inspection of gears, synchronizers, and shift mechanisms. Drivetrain AWD: Subaru's Symmetrical All-Wheel Drive system, including front and rear differentials, center differential operation (DCCD - Driver's Control Center Differential for STI), driveshafts, and wheel hubs. Suspension And Steering: Front and rear suspension components (struts, springs, control arms, sway bars), steering rack, power steering system, wheel alignment specifications, and strut tower brace. Braking System: Brake system components including Brembo calipers (front and rear), brake pads, rotors, brake lines, master cylinder, ABS (Anti-lock Braking System) module, and parking brake. Electrical And Electronics: Full wiring diagrams, fuse box layouts, lighting systems, power windows, central locking, instrument cluster, audio system, and ECU pinouts. HVAC System: Air conditioning system operation, refrigerant, compressor, condenser, evaporator, heater core, and climate control module. Body And Exterior: Body panel removal and installation, door mechanisms, hood, trunk/tailgate, bumpers, fenders, spoilers, and exterior trim. Interior Trim: Dashboard removal, seat removal and installation, door panel trim, headliner, and interior lighting. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant replacement, and drive belt inspection/replacement. Component Replacement: Detailed step-by-step instructions for replacing virtually all major and minor components within the vehicle. Troubleshooting Guides: Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle issues, often including symptom-based troubleshooting trees. Rebuild Procedures: Comprehensive instructions for rebuilding major sub-assemblies like the engine, transmission, and differentials. Diagnostic Tools Usage: Information on using Subaru's Select Monitor (SSM) or equivalent diagnostic tools for reading trouble codes and accessing live data. Specifications Data: Precise torque values for all fasteners, critical component clearances, fluid specifications, and wear limits. Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks to complete engine and transmission overhauls. Suitable for professional mechanics and dedicated enthusiasts. 📊 Manual Specifications File Format File Type: Searchable PDF Printability: Printable pages Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: EJ257 Engine Type: 2.5L DOHC 16-valve turbocharged flat-four (Boxer) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 8.2:1 Performance Horsepower: 300 hp @ 6200 rpm Torque: 330 lb-ft (447 Nm) @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (S-MPI) with Electronic Throttle Control (ETC) Fuel Type Required: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management Engine Control Unit: ECU: Denso / Hitachi (specifics may vary by market) Turbocharger Turbocharger Model: IHI VF39 (twin-scroll) Intercooler Type: Top-mount air-to-air intercooler 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (TY856) Optional Optional Transmission: N/A for WRX STI models of this generation Features All Wheel Drive: Symmetrical All-Wheel Drive with Driver's Control Center Differential (DCCD) Dccd Modes: Manual (16-step) and Auto modes for center differential locking Fluid Specifications Manual Transmission Fluid: Subaru Extra-S Gear Oil (75W-90 GL-5) or equivalent API GL-5, SAE 75W-90 synthetic gear oil 📐 Dimensions Exterior Length: 4415 mm (Hatchback) / 4580 mm (Sedan) Width: 1795 mm Height: 1475 mm (Hatchback) / 1465 mm (Sedan) Wheelbase:...
Enthusiasts, performance drivers, rally fans, tuners, and owners seeking in-depth maintenance and repair knowledge.
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Honda Civic Type R, Ford Focus RS
Key Features
Performance Focus:
Engineered for high-performance driving with advanced AWD, powerful turbocharged engine, and sophisticated suspension.
Rally Heritage:
Direct descendant of Subaru's WRC (World Rally Championship) lineage, offering a potent combination of power, handling, and durability.
Driver Engagement:
Emphasis on driver feedback and control, with a communicative steering system and a robust manual transmission.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Brakes:
Yes
Steering:
Yes
Electrical System:
Yes
HVAC:
Yes
Body And Trim:
Yes
Interior:
Yes
Diagnostics And Troubleshooting:
Yes
Wiring Diagrams:
Yes
Torque Specifications:
Yes
Tightening Sequences:
Yes
Maintenance Schedule:
Yes
Fluid Capacities:
Yes
Component Locations:
Yes
Page Count
Estimated Pages:
> 2000 (typical for comprehensive manuals of this era)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of EJ257 boxer engine, including cylinder heads, pistons, crankshaft, connecting rods, timing belt system, and lubrication system.
Engine Management:
ECU (Engine Control Unit) operation, sensor inputs (MAF, MAP, O2, Knock, Cam/Crank position), fuel injection strategy, ignition timing control, and emissions control systems.
Turbocharger And Intercooler:
Removal, inspection, and installation of the TD04 turbocharger, blow-off valve (BOV), wastegate actuator, and top-mount intercooler system, including boost pressure control.
Transmission Manual:
Detailed procedures for the 6-speed manual transmission (TY856), including clutch replacement, gearbox disassembly, inspection of gears, synchronizers, and shift mechanisms.
Drivetrain AWD:
Subaru's Symmetrical All-Wheel Drive system, including front and rear differentials, center differential operation (DCCD - Driver's Control Center Differential for STI), driveshafts, and wheel hubs.
Suspension And Steering:
Front and rear suspension components (struts, springs, control arms, sway bars), steering rack, power steering system, wheel alignment specifications, and strut tower brace.
Braking System:
Brake system components including Brembo calipers (front and rear), brake pads, rotors, brake lines, master cylinder, ABS (Anti-lock Braking System) module, and parking brake.
Electrical And Electronics:
Full wiring diagrams, fuse box layouts, lighting systems, power windows, central locking, instrument cluster, audio system, and ECU pinouts.
HVAC System:
Air conditioning system operation, refrigerant, compressor, condenser, evaporator, heater core, and climate control module.
Body And Exterior:
Body panel removal and installation, door mechanisms, hood, trunk/tailgate, bumpers, fenders, spoilers, and exterior trim.
Interior Trim:
Dashboard removal, seat removal and installation, door panel trim, headliner, and interior lighting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant replacement, and drive belt inspection/replacement.
Component Replacement:
Detailed step-by-step instructions for replacing virtually all major and minor components within the vehicle.
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle issues, often including symptom-based troubleshooting trees.
Rebuild Procedures:
Comprehensive instructions for rebuilding major sub-assemblies like the engine, transmission, and differentials.
Diagnostic Tools Usage:
Information on using Subaru's Select Monitor (SSM) or equivalent diagnostic tools for reading trouble codes and accessing live data.
Specifications Data:
Precise torque values for all fasteners, critical component clearances, fluid specifications, and wear limits.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks to complete engine and transmission overhauls. Suitable for professional mechanics and dedicated enthusiasts.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics for clarity
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ257
Engine Type:
2.5L DOHC 16-valve turbocharged flat-four (Boxer)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
8.2:1
Performance
Horsepower:
300 hp @ 6200 rpm
Torque:
330 lb-ft (447 Nm) @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (S-MPI) with Electronic Throttle Control (ETC)
Fuel Type Required:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
Engine Control Unit:
ECU: Denso / Hitachi (specifics may vary by market)
Turbocharger
Turbocharger Model:
IHI VF39 (twin-scroll)
Intercooler Type:
Top-mount air-to-air intercooler
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (TY856)
Optional
Optional Transmission:
N/A for WRX STI models of this generation
Features
All Wheel Drive:
Symmetrical All-Wheel Drive with Driver's Control Center Differential (DCCD)
Dccd Modes:
Manual (16-step) and Auto modes for center differential locking
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (75W-90 GL-5) or equivalent API GL-5, SAE 75W-90 synthetic gear oil
📐 Dimensions
Exterior
Length:
4415 mm (Hatchback) / 4580 mm (Sedan)
Width:
1795 mm
Height:
1475 mm (Hatchback) / 1465 mm (Sedan)
Wheelbase:
2625 mm
Wheel Bolt Pattern:
5x114.3 mm
Wheel Size Standard:
18 x 8.5 inches
Tire Size Standard:
225/40R18
Weights
Curb Weight:
Approximately 1500 kg (3307 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2006-2007 Impreza models)
NHTSA Side Impact:
5-Star (for 2006-2007 Impreza models)
IIHS Moderate Overlap Front:
Good (for 2006-2007 Impreza models)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (VDC - Vehicle Dynamics Control)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side-curtain airbags (depending on trim/market)
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts
Body Structure:
Advanced Supplemental Restraint System (SRS) and Subaru's proprietary Ring-Shaped Reinforcement Frame
💡 Technology Features
Infotainment
Head Unit:
Factory single-DIN or double-DIN head unit with AM/FM/CD, optional satellite radio and navigation.
Audio System:
Standard 6-speaker or optional premium audio system.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Instrument Cluster:
Analog gauges with integrated digital multi-function display, including boost gauge and gear position indicator.
Connectivity
Aux Input:
Available 3.5mm auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving conditions), or 7,500 miles / 12 months (normal conditions), using full synthetic 5W-30 or 10W-30.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed.
Cabin Air Filter:
Inspect/replace every 15,000 miles or annually.
Spark Plugs:
Replace every 60,000 miles (iridium type).
Timing Belt:
Replace every 105,000 miles or 84 months (critical item, includes tensioner and idlers).
Brake Fluid:
Flush/replace every 30,000 miles or 3 years.
Coolant:
Replace Subaru Super Coolant (blue) every 30,000 miles or 3 years initially, then every 60,000 miles or 6 years thereafter.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30, API SN/SP, ILSAC GF-5/GF-6 (synthetic recommended for STI)
Coolant:
Subaru Super Coolant (Blue) or equivalent silicate-free OAT coolant.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Subaru Extra HP Power Steering Fluid or Dexron II/III ATF.
Known Issues
Engine Reliability:
Head gasket failures (less common on EJ257 than earlier EJ25 variants but still possible), piston ringland failure (often due to detonation/knock), oil consumption, turbocharger wear (especially if neglected).
Drivetrain Reliability:
Clutch wear, differential issues (especially with aggressive driving or high mileage), DCCD system faults.
Suspension Wear:
Strut mounts, bushings, and ball joints can wear over time, affecting alignment and handling.
Electrical Gremlins:
Corrosion on connectors, particularly in the engine bay and undercarriage; minor electrical glitches can occur with age.
📚 Vehicle History
Brand Heritage
Heritage:
Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a long history in motorsport, particularly rallying, with the Impreza WRX and WRX STI being its most iconic performance models.
Model Evolution
Third Generation Introduction:
The WRX STI received a significant redesign for the 2006 model year, moving to a new platform and offering a more refined, yet still potent, performance package. This generation also saw the introduction of the STI hatchback body style in later years, though the 2006-2007 primarily represent the sedan form factor before the major chassis change to the GR/GV generation.
Key Updates 0607:
Introduction of the new chassis, updated engine tuning, larger intercooler, and revised suspension geometry for improved handling. The DCCD system also saw refinements.
Production
Production Period:
2006-2007 (specific generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Impreza WRX/STI models often featured on Car and Driver's 10Best lists during this era for their performance and value.
Motorsport Achievements:
Numerous rally championships and strong showings in various motorsport disciplines, reinforcing the WRX STI's performance pedigree.
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