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1994 Subaru Justy Service Repair Manual 94

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🏷️ Basic Information Identification Make: Subaru Model: Justy Year: 1994 Market: North America (implied) Codes Chassis Code: KJD1 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback/sedan. Target Audience: Budget-conscious buyers, urban commuters, and those seeking an economical and practical vehicle. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323. Key Features Unique Selling Points: Subaru's reputation for durability and often symmetrical all-wheel-drive (AWD) availability (though less common on base Justy models), fuel efficiency. Manual Value Proposition Cost Saving Potential: Significant potential savings on maintenance and repairs by enabling DIY tasks and informed service appointments. 📋 Manual Details Coverage Areas All Models Covered: Yes Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) Compatibility: Windows, Mac Software Requirement: Adobe Acrobat Reader Printability: Printable pages Completeness Sections Provided: Over 80 separate PDF sections 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management (ECU). Drivetrain Systems: Transmission (manual and automatic), clutch, drivetrain components (axles, driveshafts, differentials). Suspension Steering: Front and rear suspension, steering system, alignment specifications. Brake Systems: Brake system (front and rear), ABS (if equipped), parking brake. Electrical Systems: Wiring schematics, battery, charging system, starting system, lighting, instruments, power accessories, engine control unit (ECU) wiring. Body Chassis: Body panel removal and installation, interior trim, exterior trim, chassis components, structural repair data (limited). Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Repair Procedures: Engine overhaul, transmission rebuild, clutch replacement, suspension component replacement, brake caliper and rotor replacement, starter motor replacement, alternator replacement, fuel injector testing and replacement, EGR valve testing and replacement. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, starting problems, and braking concerns. Includes symptom-based troubleshooting charts. Technical Data Provision: Torque specifications, clearances, fluid capacities, electrical component specifications, diagnostic trouble codes (DTCs) interpretation. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from routine maintenance to major component overhauls and detailed electrical diagnostics. Diagnostic Capabilities: Detailed diagnostics, including wiring diagrams and component testing procedures for engine management and electronic systems. Component Specific Detail: In-depth information on individual components, including disassembly, assembly, and calibration where applicable. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within PDF (depends on OCR quality of original source). Print Quality Print Resolution: Dependent on original source; typically good for clear diagrams and text. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: EF10 (for early models), EF12 (most common for 1994) Engine Type: Inline 3-cylinder (EF10), Inline 4-cylinder (EF12) Displacement: 993 cc (EF10), 1189 cc (EF12) Bore X Stroke: 67.0 mm x 70.0 mm (EF10, approx), 71.0 mm x 77.0 mm (EF12, approx) Compression Ratio: 9.5:1 (EF12, typical) Performance Horsepower: Around 65-70 hp (EF12, typically) Torque: Around 70-75 lb-ft (EF12, typically) Fuel System Fuel Delivery: Fuel Injection (Multi-point or Single-point depending on market/trim) Fuel Type: Unleaded Gasoline (87 octane recommended) Fuel Tank Capacity: Approx. 10.6 US gallons (40 liters) Ignition System Ignition Type: Electronic Ignition (Distributor-based or Distributorless depending on specific model/market) Cooling System Cooling Type: Water-cooled Coolant Capacity: Approx. 4.7 US quarts (4.5 liters) Lubrication System Oil Type: API SG or higher, SAE 10W-30 recommended for most conditions Oil Capacity W Filter: Approx. 3.2 US quarts (3.0 liters) Emissions Emission Controls: Catalytic Converter, EGR (Exhaust Gas Recirculation), O2 Sensor. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional on some trims. Transmission Fluid Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid Spec: Dexron II or equivalent (check specific service bulletin for exact spec) 📐 Dimensions Exterior Length: Approx. 146.5 inches (3721 mm) Width: Approx. 63.0 inches (1600 mm) Height: Approx. 55.7 inches (1415 mm) Wheelbase: Approx. 93.7 inches (2380 mm) Weights Curb Weight: Approx. 1,700 - 1,900 lbs (770 - 860 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Rollover Rating: Not readily available for this model year. IIHS Crash Test Data: Not readily available for this model year. Active Features ABS: Optional on some trims. Passive Features Airbags: Driver's side airbag standard for 1994 model year. Passenger airbag not typically available. Seatbelts: Front: 3-point, Rear: Lap belts (or 3-point on some models) Chassis Design Safety Cage Construction: Reinforced body structure for occupant protection. 💡 Technology Features Infotainment Audio System: AM/FM radio with cassette player (optional CD player on higher trims). Speakers: Typically 2 or 4 speakers. Driver Assistance Cruise Control: Optional on some higher trim levels. Connectivity Bluetooth: Not available. Driver Interface Instrument Cluster: Analog gauges for speedometer, tachometer (optional), fuel level, engine temperature, oil pressure...
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1994 Subaru Justy Service Repair Manual 94
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Justy
Year:
1994
Market:
North America (implied)
Codes
Chassis Code:
KJD1
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback/sedan.
Target Audience:
Budget-conscious buyers, urban commuters, and those seeking an economical and practical vehicle.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323.
Key Features
Unique Selling Points:
Subaru's reputation for durability and often symmetrical all-wheel-drive (AWD) availability (though less common on base Justy models), fuel efficiency.
Manual Value Proposition
Cost Saving Potential:
Significant potential savings on maintenance and repairs by enabling DIY tasks and informed service appointments.
📋 Manual Details
Coverage Areas
All Models Covered:
Yes
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
Compatibility:
Windows, Mac
Software Requirement:
Adobe Acrobat Reader
Printability:
Printable pages
Completeness
Sections Provided:
Over 80 separate PDF sections
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management (ECU).
Drivetrain Systems:
Transmission (manual and automatic), clutch, drivetrain components (axles, driveshafts, differentials).
Suspension Steering:
Front and rear suspension, steering system, alignment specifications.
Brake Systems:
Brake system (front and rear), ABS (if equipped), parking brake.
Electrical Systems:
Wiring schematics, battery, charging system, starting system, lighting, instruments, power accessories, engine control unit (ECU) wiring.
Body Chassis:
Body panel removal and installation, interior trim, exterior trim, chassis components, structural repair data (limited).
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Repair Procedures:
Engine overhaul, transmission rebuild, clutch replacement, suspension component replacement, brake caliper and rotor replacement, starter motor replacement, alternator replacement, fuel injector testing and replacement, EGR valve testing and replacement.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, starting problems, and braking concerns. Includes symptom-based troubleshooting charts.
Technical Data Provision:
Torque specifications, clearances, fluid capacities, electrical component specifications, diagnostic trouble codes (DTCs) interpretation.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from routine maintenance to major component overhauls and detailed electrical diagnostics.
Diagnostic Capabilities:
Detailed diagnostics, including wiring diagrams and component testing procedures for engine management and electronic systems.
Component Specific Detail:
In-depth information on individual components, including disassembly, assembly, and calibration where applicable.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF (depends on OCR quality of original source).
Print Quality
Print Resolution:
Dependent on original source; typically good for clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EF10 (for early models), EF12 (most common for 1994)
Engine Type:
Inline 3-cylinder (EF10), Inline 4-cylinder (EF12)
Displacement:
993 cc (EF10), 1189 cc (EF12)
Bore X Stroke:
67.0 mm x 70.0 mm (EF10, approx), 71.0 mm x 77.0 mm (EF12, approx)
Compression Ratio:
9.5:1 (EF12, typical)
Performance
Horsepower:
Around 65-70 hp (EF12, typically)
Torque:
Around 70-75 lb-ft (EF12, typically)
Fuel System
Fuel Delivery:
Fuel Injection (Multi-point or Single-point depending on market/trim)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Fuel Tank Capacity:
Approx. 10.6 US gallons (40 liters)
Ignition System
Ignition Type:
Electronic Ignition (Distributor-based or Distributorless depending on specific model/market)
Cooling System
Cooling Type:
Water-cooled
Coolant Capacity:
Approx. 4.7 US quarts (4.5 liters)
Lubrication System
Oil Type:
API SG or higher, SAE 10W-30 recommended for most conditions
Oil Capacity W Filter:
Approx. 3.2 US quarts (3.0 liters)
Emissions
Emission Controls:
Catalytic Converter, EGR (Exhaust Gas Recirculation), O2 Sensor.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission
Features
Drive Type:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional on some trims.
Transmission Fluid
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 or 80W-90
Automatic Transmission Fluid Spec:
Dexron II or equivalent (check specific service bulletin for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 146.5 inches (3721 mm)
Width:
Approx. 63.0 inches (1600 mm)
Height:
Approx. 55.7 inches (1415 mm)
Wheelbase:
Approx. 93.7 inches (2380 mm)
Weights
Curb Weight:
Approx. 1,700 - 1,900 lbs (770 - 860 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Not readily available for this model year.
IIHS Crash Test Data:
Not readily available for this model year.
Active Features
ABS:
Optional on some trims.
Passive Features
Airbags:
Driver's side airbag standard for 1994 model year. Passenger airbag not typically available.
Seatbelts:
Front: 3-point, Rear: Lap belts (or 3-point on some models)
Chassis Design
Safety Cage Construction:
Reinforced body structure for occupant protection.
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with cassette player (optional CD player on higher trims).
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on some higher trim levels.
Connectivity
Bluetooth:
Not available.
Driver Interface
Instrument Cluster:
Analog gauges for speedometer, tachometer (optional), fuel level, engine temperature, oil pressure warning light.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (using synthetic blend or conventional oil).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km).
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years.
Fluid Specifications
Brake Fluid Spec:
DOT 3
Power Steering Fluid Spec:
Subaru Genuine Power Steering Fluid or ATF Dexron II (if power steering equipped).
Known Issues
Engine Issues:
Oil leaks from valve cover gaskets, potential for valve seal wear leading to oil consumption, timing belt tensioner issues if not replaced on schedule.
Transmission Issues:
Clutch wear (manual), potential for torque converter seal leaks (automatic).
Suspension Issues:
Worn ball joints and tie rod ends, strut wear.
Electrical Issues:
Corrosion on ground points, faulty ignition coils or distributor components.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Known for its Boxer engines, Symmetrical All-Wheel Drive, and emphasis on safety and durability.
Model Evolution
Justy Introduction:
First generation introduced in 1984, this is the second generation (1991-1994) which saw significant redesigns and engine updates.
Justy Design Influence:
Designed as an economical global car, often shared platform/components with Suzuki models (e.g., Suzuki Cultus/Swift).
Production
Manufacturing Location:
Japan (primarily)
Production Years For This Generation:
1991-1994
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major awards commonly cited for the 1994 Justy model, but appreciated for its affordability and utility.
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