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Suzuki Alto Daewoo Tico 1991-2001 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Suzuki / Daewoo Model: Alto / Tico Codes Vehicle Platform Code: Suzuki Alto: HA11S, HA21S, HB11S, HB21S, HC11V, HC21V, HD11V (Generation dependent); Daewoo Tico: T100 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Suzuki Alto and Daewoo Tico owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides in-depth technical information to save significant costs on labor and parts compared to dealership or independent mechanic services. Key Features Ease Of Use: Designed for easy navigation and understanding with step-by-step instructions and visual aids. Accessibility: Compatible with PC, Mac, Tablets, and Smartphones for on-demand access. 📋 Manual Details Coverage Areas Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Page Count Estimated Page Count: High (typically 1000+ pages for comprehensive manuals covering multiple variants) Manual Type Manual Type: Service Repair Shop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system. Fuel System: Fuel injection system, fuel pump, fuel filter, fuel lines, throttle body, injectors, EVAP system. Ignition System: Ignition coils, spark plugs, distributor (if applicable), ignition timing, ECU control. Transmission Manual: Clutch, gearbox, gear shift mechanism, driveshafts, differential. Transmission Automatic: Automatic transmission operation, control, fluid, internal components, torque converter (if applicable). Brakes: Brake system diagnosis, front and rear brakes (disc/drum), master cylinder, brake booster, hydraulic lines, parking brake, ABS (if equipped). Steering: Power steering system (if equipped), steering rack, steering column, tie rods, alignment specifications. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel bearings, alignment. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), lighting, wipers, horn, power windows, central locking. Engine Control System: ECU, sensors (MAP, TPS, ECT, O2, Crank/Cam), actuators, diagnostic trouble codes (DTCs), check engine light diagnosis. Body And Chassis: Body panel removal/installation, doors, hood, trunk lid, interior trim, structural components, rust repair guidance. HVAC: Air conditioning system, heater core, blower motor, climate controls, refrigerant charging. Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug replacement, air filter replacement, coolant flush, brake fluid change, tire rotation. Engine Repair: Engine tune-up, timing belt/chain replacement, head gasket repair, piston ring replacement, bearing replacement, valve adjustment. Transmission Repair: Clutch replacement, transmission fluid change, seal replacement, gearbox overhaul, clutch adjustment. Brake Repair: Brake pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder rebuild, brake bleeding. Electrical Diagnostics: Troubleshooting electrical faults, wiring diagrams interpretation, component testing, fuse/relay identification. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts. Wiring Diagrams: Detailed electrical schematics for all vehicle systems, component locations, connector pinouts. Technical Depth Depth Of Information: Comprehensive (covers routine maintenance to full engine and transmission rebuilds). Diagnostic Capability: Advanced diagnostic procedures, including use of scan tools and interpretation of sensor data. Rebuild Procedures: Step-by-step instructions for complete engine and transmission rebuilds, including torque specifications and clearances. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF (depending on scan quality). Print Quality Print Quality: Professional quality, designed for clear viewing and printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Suzuki Alto Engine Options: F6A (657cc, 3-cylinder, SOHC/DOHC, naturally aspirated/turbocharged), K6A (658cc, 3-cylinder, DOHC, naturally aspirated/turbocharged). Daewoo Tico Engine Options: F8C (796cc, 3-cylinder, SOHC, naturally aspirated - license-built Suzuki F8B). Performance Suzuki Alto Hp Range: 40-64 hp (depending on engine and aspiration) Daewoo Tico Hp: 38 hp Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or Carburetor (early models/specific markets). 🔧 Transmission Standard Suzuki Alto Standard Transmission: 5-speed manual Daewoo Tico Standard Transmission: 5-speed manual Optional Suzuki Alto Optional Transmission: 3-speed automatic Daewoo Tico Optional Transmission: 3-speed automatic Features Drivetrain: Front-wheel drive (FWD) 📐 Dimensions Exterior Length: Approx. 3,200-3,400 mm (126-134 inches) Width: Approx. 1,475-1,500 mm (58-59 inches) Height: Approx. 1,390-1,440 mm (55-57 inches) Weights Curb Weight: Approx. 600-750 kg (1,323-1,653 lbs) 🛡️ Safety Features Ratings Crash Test Data: Limited data available from independent crash tests for these specific models; generally designed to meet era-specific safety standards. Active Features Active Safety: Four-wheel drum brakes (early models) or front disc/rear drum brakes. Some higher trims might have ABS on select markets. Passive Features Passive Safety: Seat belts (front and rear), crumple zones (basic construction). 💡 Technology Features Infotainment Infotainment System: Basic factory-installed radio with AM/FM. Some later models might have cassette or CD players. Typically no advanced infotainment features. Driver Assistance Driver Assistance Features: Minimal to none. Primarily basic safety features. Connectivity Connectivity Options: None beyond standard radio connectivity. No Bluetooth or USB ports from the factory. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. Spark Plug Replacement: Every 30,000-60,000 km (18,000-36,000...
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Suzuki Alto Daewoo Tico 1991-2001 Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
Suzuki / Daewoo
Model:
Alto / Tico
Codes
Vehicle Platform Code:
Suzuki Alto: HA11S, HA21S, HB11S, HB21S, HC11V, HC21V, HD11V (Generation dependent); Daewoo Tico: T100
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Suzuki Alto and Daewoo Tico owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides in-depth technical information to save significant costs on labor and parts compared to dealership or independent mechanic services.
Key Features
Ease Of Use:
Designed for easy navigation and understanding with step-by-step instructions and visual aids.
Accessibility:
Compatible with PC, Mac, Tablets, and Smartphones for on-demand access.
📋 Manual Details
Coverage Areas
Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Page Count
Estimated Page Count:
High (typically 1000+ pages for comprehensive manuals covering multiple variants)
Manual Type
Manual Type:
Service Repair Shop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system.
Fuel System:
Fuel injection system, fuel pump, fuel filter, fuel lines, throttle body, injectors, EVAP system.
Ignition System:
Ignition coils, spark plugs, distributor (if applicable), ignition timing, ECU control.
Transmission Manual:
Clutch, gearbox, gear shift mechanism, driveshafts, differential.
Transmission Automatic:
Automatic transmission operation, control, fluid, internal components, torque converter (if applicable).
Brakes:
Brake system diagnosis, front and rear brakes (disc/drum), master cylinder, brake booster, hydraulic lines, parking brake, ABS (if equipped).
Steering:
Power steering system (if equipped), steering rack, steering column, tie rods, alignment specifications.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel bearings, alignment.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting, wipers, horn, power windows, central locking.
Engine Control System:
ECU, sensors (MAP, TPS, ECT, O2, Crank/Cam), actuators, diagnostic trouble codes (DTCs), check engine light diagnosis.
Body And Chassis:
Body panel removal/installation, doors, hood, trunk lid, interior trim, structural components, rust repair guidance.
HVAC:
Air conditioning system, heater core, blower motor, climate controls, refrigerant charging.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, air filter replacement, coolant flush, brake fluid change, tire rotation.
Engine Repair:
Engine tune-up, timing belt/chain replacement, head gasket repair, piston ring replacement, bearing replacement, valve adjustment.
Transmission Repair:
Clutch replacement, transmission fluid change, seal replacement, gearbox overhaul, clutch adjustment.
Brake Repair:
Brake pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder rebuild, brake bleeding.
Electrical Diagnostics:
Troubleshooting electrical faults, wiring diagrams interpretation, component testing, fuse/relay identification.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, component locations, connector pinouts.
Technical Depth
Depth Of Information:
Comprehensive (covers routine maintenance to full engine and transmission rebuilds).
Diagnostic Capability:
Advanced diagnostic procedures, including use of scan tools and interpretation of sensor data.
Rebuild Procedures:
Step-by-step instructions for complete engine and transmission rebuilds, including torque specifications and clearances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF (depending on scan quality).
Print Quality
Print Quality:
Professional quality, designed for clear viewing and printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Suzuki Alto Engine Options:
F6A (657cc, 3-cylinder, SOHC/DOHC, naturally aspirated/turbocharged), K6A (658cc, 3-cylinder, DOHC, naturally aspirated/turbocharged).
Daewoo Tico Engine Options:
F8C (796cc, 3-cylinder, SOHC, naturally aspirated - license-built Suzuki F8B).
Performance
Suzuki Alto Hp Range:
40-64 hp (depending on engine and aspiration)
Daewoo Tico Hp:
38 hp
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or Carburetor (early models/specific markets).
🔧 Transmission
Standard
Suzuki Alto Standard Transmission:
5-speed manual
Daewoo Tico Standard Transmission:
5-speed manual
Optional
Suzuki Alto Optional Transmission:
3-speed automatic
Daewoo Tico Optional Transmission:
3-speed automatic
Features
Drivetrain:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 3,200-3,400 mm (126-134 inches)
Width:
Approx. 1,475-1,500 mm (58-59 inches)
Height:
Approx. 1,390-1,440 mm (55-57 inches)
Weights
Curb Weight:
Approx. 600-750 kg (1,323-1,653 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited data available from independent crash tests for these specific models; generally designed to meet era-specific safety standards.
Active Features
Active Safety:
Four-wheel drum brakes (early models) or front disc/rear drum brakes. Some higher trims might have ABS on select markets.
Passive Features
Passive Safety:
Seat belts (front and rear), crumple zones (basic construction).
💡 Technology Features
Infotainment
Infotainment System:
Basic factory-installed radio with AM/FM. Some later models might have cassette or CD players. Typically no advanced infotainment features.
Driver Assistance
Driver Assistance Features:
Minimal to none. Primarily basic safety features.
Connectivity
Connectivity Options:
None beyond standard radio connectivity. No Bluetooth or USB ports from the factory.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type.
Spark Plug Replacement:
Every 30,000-60,000 km (18,000-36,000 miles), depending on plug type.
Timing Belt Replacement:
Every 80,000-100,000 km (50,000-60,000 miles) or 4-5 years for interference engines. Crucial to verify if engine is interference type.
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30, 10W-30, or 10W-40 API SG or higher (refer to manual for exact specification).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system requirements.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron II or equivalent.
Known Issues
Engine Issues:
Oil leaks from valve cover or oil pan gaskets, piston ring wear leading to oil consumption, timing belt tensioner wear (on belt-driven engines).
Transmission Issues:
Worn clutch components (especially in city driving), gearbox synchro wear, leaking transmission seals.
Electrical Issues:
Corrosion on electrical connectors, failure of ignition components (coils, plugs), alternator or starter motor wear.
Suspension And Steering Issues:
Worn ball joints and tie rod ends, worn bushings, power steering pump leaks (if equipped).
📚 Vehicle History
Brand Heritage
Suzuki Heritage:
Suzuki is renowned for producing reliable and fuel-efficient small cars and Kei cars, with a long history in compact vehicle design and manufacturing.
Daewoo Heritage:
Daewoo Motors was a South Korean manufacturer that produced vehicles often based on licensed designs from other manufacturers, including Suzuki.
Model Evolution
Suzuki Alto Evolution:
The Alto is a long-standing model in Suzuki's lineup, known for its practicality and affordability. This generation (HA/HB/HC/HD series) introduced more modern styling and engine options compared to earlier iterations.
Daewoo Tico Evolution:
The Daewoo Tico was a rebadged and slightly modified version of the Suzuki Alto (specifically the second generation Alto SS40, though Daewoo continued production and development of similar platforms).
Production
Suzuki Alto Production Period:
Various generations, this specific era refers to the HA/HB/HC/HD series produced from the early 1990s.
Daewoo Tico Production Period:
1991-2001 (in South Korea and other markets).
🏆 Awards & Recognition
Recognitions
Market Recognition:
Recognized for fuel efficiency, affordability, and low running costs, particularly in the compact car segment.
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