The 2009 Suzuki King Quad 500AXi (LT-A500XP) is a high-performance utility ATV engineered for recreational riders, hunters, and agricultural use. Building on Suzuki's robust off-road heritage, this model features a liquid-cooled, 4-stroke, 493cc engine with Suzuki Fuel Injection (SFI) for consistent power delivery and improved fuel economy. Its advanced independent suspension, selectable 2WD/4WD with differential lock, and automatic CVT transmission provide exceptional traction and control across challenging terrains. With a substantial towing capacity of 992 lbs and ample rack storage, the King Quad 500AXi is designed for both demanding work and adventurous exploration, offering a reliable and capable off-road experience. This comprehensive Repair Service Manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2009 Suzuki King Quad 500AXi. Covering all major systems including the engine, transmission, drivetrain, suspension, brakes, fuel system, and electrical components, the manual offers step-by-step procedures for routine maintenance, diagnostic checks, and in-depth overhauls. With clear instructions, technical specifications, and diagnostic charts, this manual serves as an essential resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 500AXi Model Code: LT-A500XP Year: 2009 👋 Introduction Market Position Category: High-performance Utility ATV Target Audience: Recreational riders, hunters, farmers, and off-road enthusiasts requiring robust performance and reliability. Competitive Analysis Competitors 2009: Yamaha Grizzly 550/700, Can-Am Outlander 500/800, Polaris Sportsman 500/800. Key Features Vehicle Engine Type: Liquid-cooled, 4-stroke, SOHC, 4-valve, single-cylinder. Fuel Delivery: Fuel Injection (EFI). Transmission: Automatic CVT with selectable 2WD/4WD and differential lock. Suspension: Independent front and rear suspension with adjustable shock absorbers. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Electrical System: Yes Fuel System: Yes Cooling System: Yes Exhaust System: Yes Chassis And Frame: Yes Bodywork: Yes Steering System: Yes Wheels And Tires: Yes Troubleshooting: Yes Specifications: Yes Page Count Estimated Pages: 300-500 Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: EFI, ignition timing, sensor diagnostics (TPS, MAP, IAT, ECT), fuel injector control. Powertrain: CVT system disassembly and assembly, drive clutch, driven clutch, belt inspection and replacement, torque converter operation. Suspension And Steering: Front and rear suspension geometry, shock absorber adjustments and rebuilds, steering knuckle service, tie rod end replacement, EPS (Electric Power Steering) system diagnostics and calibration (if applicable to trim). Braking System: Hydraulic brake system bleeding, caliper service, master cylinder overhaul, brake pad replacement, rotor inspection and replacement, parking brake adjustment. Electrical And Electronics: Wiring diagrams, battery maintenance and testing, starter motor service, alternator output checks, lighting system diagnostics, fuse and relay identification, ECU diagnostics and reset procedures, battery charging system. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug inspection and gap setting, valve clearance adjustment, coolant flushes, lubrication points. Diagnostic Procedures: Troubleshooting charts based on symptoms, fault code reading and interpretation, component testing using multimeter and specialized tools. Repair And Overhaul: Engine disassembly and reassembly (top end, bottom end), transmission rebuilds, differential service, carburetor cleaning and adjustment (if applicable, though this is EFI), fuel pump replacement, radiator service, complete electrical system troubleshooting and repair. Assembly And Disassembly: Complete step-by-step instructions for removing and reinstalling all major components and sub-assemblies. Technical Depth Depth: Comprehensive. Covers from basic maintenance to in-depth engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, clear images and text, suitable for printing. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 493 cc Bore X Stroke: 94.0 mm x 71.2 mm Compression Ratio: 9.3:1 Engine Cooling: Liquid-cooled Valve Train: SOHC, 4-valve Performance Horsepower Estimated: Approximately 33 HP (exact figures often not published for ATVs) Torque Estimated: Approximately 30 lb-ft (exact figures often not published for ATVs) Fuel System Fuel Injection Type: Suzuki Fuel Injection (SFI) with throttle body size not explicitly stated but typically around 40mm for this class. Fuel Type: Unleaded gasoline, 87 octane or higher. Fuel Tank Capacity: 4.6 gallons (17.5 L) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Modes: 2WD, 4WD, 4WD with differential lock (4-mode system). Gear Selection: High, Low, Neutral, Reverse, Park. Features Engine Braking: Effective engine braking provided by the CVT system. 📐 Dimensions Exterior Overall Length: 83.7 inches (2125 mm) Overall Width: 47.4 inches (1205 mm) Overall Height: 48.4 inches (1230 mm) Wheelbase: 50.6 inches (1285 mm) Ground Clearance: 10.6 inches (269 mm) Weights Dry Weight: 648 lbs (294 kg) Curb Weight: 665.7 lbs (302 kg) (wet weight) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 176 lbs (80 kg) Towing Capacity: 992 lbs (450 kg) Dimensions Tire Size Front: AT25x8-12 Tire Size Rear:...