🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-A500FK3 Year: 2003 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Segment: High-performance utility ATV segment. Competitive Analysis Competitors: Competed against other 500cc class ATVs from brands like Yamaha (Grizzly), Honda (FourTrax), and Kawasaki (Prairie). Key Features Features: Liquid-cooled engine, shaft drive, independent front suspension, robust chassis for utility and trail riding. Manual Value Value Proposition: Essential resource for owners and technicians to maintain, diagnose, and repair the LT-A500FK3, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of the Suzuki King Quad LT-A500FK3 2003 model. Page Count Total Pages: 459 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling, fuel system, ignition system, starting system, exhaust system. Drivetrain Systems: Transmission, clutch, driveshafts, differentials, final drive. Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires. Braking Systems: Brake calipers, master cylinders, brake lines, parking brake. Electrical Systems: Battery, charging system, lighting, ignition switch, CDI unit, wiring diagrams. Bodywork And Plastics: Body panels, fenders, seat, handlebars, controls. Procedures Included Maintenance Procedures: Regular inspection, lubrication, filter changes, fluid level checks, spark plug replacement, valve clearance adjustment. Repair Procedures: Engine rebuilds, transmission overhaul, suspension repair, brake system servicing, electrical component replacement. Troubleshooting: Diagnostic charts, common problems and their solutions, fault finding for electrical and mechanical issues. Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhauls and rebuilds. Assumes a competent technician. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: Digital - High resolution, suitable for on-screen viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Text Search: Likely searchable text due to PDF format, enabling quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, liquid-cooled Displacement: 493 cm³ (30.1 cu. in.) Bore X Stroke: 92.0 mm x 92.0 mm (3.62 in x 3.62 in) Compression Ratio: 8.6:1 Performance Horsepower: Approximately 30-35 HP (estimated, actual figures may vary) Torque: Not explicitly stated in product info, but ample low-end torque for utility. Fuel System Carburetor: Mikuni BSR36, single, with throttle position sensor (TPS) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Ignition System Ignition: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled with fan assist Lubrication Oil Type: SAE 10W-40 API SG, SF, or SG/CD. 🔧 Transmission Standard Transmission Type: Automatic with torque converter (CVT) Gear Selection: Hi/Lo range, Neutral, Reverse Optional Optional Transmission: N/A for this model year and configuration. Features Drive System: Shaft drive, 4WD with front differential lock (electrically engaging). Clutch: Wet multi-plate, automatic centrifugal 📐 Dimensions Exterior Overall Length: 2,145 mm (84.4 in) Overall Width: 1,175 mm (46.3 in) Overall Height: 1,170 mm (46.1 in) Wheelbase: 1,315 mm (51.8 in) Ground Clearance: 260 mm (10.2 in) Weights Dry Weight: 273 kg (602 lbs) Fuel Capacity: 17.0 L (4.5 US gal) Cargo Front Rack Capacity: 45 kg (99 lbs) Rear Rack Capacity: 85 kg (187 lbs) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet American National Standards Institute (ANSI) safety standards for ATVs. Active Features Braking System: Dual front hydraulic disc brakes, single rear hydraulic disc brake, mechanical parking brake. Suspension Stability: Independent front and rear suspension contributes to stability over varied terrain. Passive Features Ergonomics: Comfortable seating position, accessible controls for rider comfort and control. Lighting: Dual 30W headlights, 15W taillight/stoplight for visibility. 💡 Technology Features Infotainment Infotainment System: N/A - Basic utility focus, no integrated infotainment system. Driver Assistance Assistance Features: Selectable 4WD with front differential lock provides enhanced traction assistance. Connectivity Connectivity Options: N/A Engine Management Electronic Control: Throttle Position Sensor (TPS) for fuel delivery optimization. 🔧 Maintenance Service Intervals Oil Change Interval: Every 1,000 km (620 miles) or 6 months, whichever comes first (refer to manual for specifics). Air Filter Cleaning: Every 1,000 km (620 miles) or as needed based on operating conditions. Spark Plug Replacement: Every 4,000 km (2,500 miles) or as needed. Valve Clearance Check: Every 4,000 km (2,500 miles) or as needed. Fluid Specifications Engine Oil Capacity: 3.0 L (3.2 US qt) without filter change, 3.2 L (3.4 US qt) with filter change. Coolant Type: Suzuki Super Long Life Coolant or equivalent (50/50 mixture of antifreeze and distilled water). Gear Oil Type: Suzuki Gear Oil API GL-5, SAE 80W-90 (for final gear case). Known Issues Common Wear Items: CVT belt wear, suspension bushings, brake pads, potential carburetor tuning adjustments due to age/use. Diagnostic Tips Troubleshooting Focus: Manual provides specific diagnostic flowcharts for engine performance, electrical faults, and drivetrain issues. 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation, a Japanese company with a long history in motorcycles and ATVs. Model Evolution Lineage: The King Quad series has a strong lineage in...