🏷️ Basic Information Identification Make: Suzuki Model: King Quad Model Variant: LT-A500FK4 Year: 2004 Codes Chassis Code: LT-A500FK4 👋 Introduction Market Position Positioning: High-performance utility ATV for serious riders and demanding work applications Competitive Analysis Competitors: Polaris Sportsman 500, Honda Foreman 500, Kawasaki Prairie 400, Yamaha Kodiak 400 Key Features Features: Powerful 500cc engine, automatic transmission, independent front and rear suspension, selectable 2WD/4WD, electric power steering (on some variants, though not explicitly stated for FK4 variant, common for the generation) 📋 Manual Details Coverage Areas Areas Covered: Complete repair and overhaul for Suzuki King Quad LT-A500FK4 2004 model Page Count Page Count: 459 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, lubrication, cooling system, fuel system, ignition system, exhaust system Transmission Drivetrain: Automatic transmission (CVT), gear shift mechanism, drive shafts, differentials, final drive Chassis Suspension: Frame, front suspension (double A-arm), rear suspension (swingarm), shock absorbers, steering system Braking System: Front and rear disc brakes, hydraulic system, brake lever and pedal operation Electrical System: Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, ignition switch, wiring diagrams, fuses, relays Fuel System: Fuel tank, fuel pump, fuel filter, carburetor (Mikuni BSR42), fuel lines Lubrication System: Oil pump, oil filter, oil passages, oil change procedures Cooling System: Radiator, cooling fan, coolant hoses, thermostat Bodywork Trim: Body panels, fenders, seats, handlebars, racks Procedures Included Maintenance Procedures: Oil change, filter replacement, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment, brake fluid flush, coolant flush, lubrication points Repair Procedures: Engine disassembly and reassembly, transmission overhaul, carburetor tuning and rebuilding, suspension component replacement, brake caliper overhaul, electrical component testing and replacement Troubleshooting: Diagnostic procedures for common performance issues, electrical faults, starting problems, and operational anomalies Assembly Disassembly: Detailed instructions for component removal, installation, and reassembly Technical Depth Depth: Comprehensive overhaul, detailed repair, advanced diagnostics, factory specifications Diagnostic Tools: Information on using standard hand tools, torque wrenches, and basic electrical testing equipment 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans, clear diagrams and text Binding Type Binding Type: Not Applicable (PDF Download) Paper Type Paper Type: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC, V-twin Displacement: 493 cc (30.1 cubic inches) Bore X Stroke: 65.0 mm x 74.0 mm (2.56 in x 2.91 in) Performance Horsepower: Approximately 30 HP (specific dyno figures may vary) Torque: Approximately 28 lb-ft (specific dyno figures may vary) Fuel System Fuel Delivery: Carburetor (Mikuni BSR42) Fuel Type: Unleaded gasoline, 87 octane or higher Lubrication System Oil Type: SAE 10W-40 API SG or SH (check manual for exact specifications) Oil Capacity W Filter: 2.3 L (2.4 US qt) Cooling System Coolant Type: Permanent type antifreeze (50/50 mix with distilled water) Ignition System Ignition Timing: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR9E or DENSO U27FER9 (verify with manual) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive Modes: 2WD / 4WD selectable Gear Reduction: High and Low range, Reverse Fluid Specifications Transmission Fluid Type: Suzuki Automatic Transmission Fluid (SUZUKI ATF 5D09) or equivalent (API GL-4) Transmission Fluid Capacity: 1.5 L (1.6 US qt) 📐 Dimensions Exterior Overall Length: 2,065 mm (81.3 in) Overall Width: 1,165 mm (45.9 in) Overall Height: 1,235 mm (48.6 in) Wheelbase: 1,275 mm (50.2 in) Ground Clearance: 265 mm (10.4 in) Weights Dry Weight: 280 kg (617.3 lbs) Curb Weight: Approximately 290 kg (639 lbs) (with all necessary fluids) Cargo Front Rack Capacity: 45 kg (99 lbs) Rear Rack Capacity: 85 kg (187 lbs) Fuel Fuel Tank Capacity: 17.3 L (4.6 US gal) 🛡️ Safety Features Ratings Safety Features: Disc brakes front and rear, integrated parking brake, engine braking Active Features Active Safety: Selectable 2WD/4WD, reliable braking system Passive Features Passive Safety: Durable frame construction, comfortable seating position, handlebar design for control 💡 Technology Features Infotainment Infotainment Systems: Not applicable for this utility ATV model; focus is on functionality and durability. Driver Assistance Driver Assistance Features: Electric Power Steering (EPS) may be present on certain LT-A500FK4 sub-models, enhancing maneuverability (confirm specific model variant). Connectivity Connectivity Features: Not applicable for this utility ATV model. Lighting Lighting System: Halogen headlights, taillight/brake light combination 🔧 Maintenance Service Intervals Initial Service: First service typically recommended at 1000 km or 6 months (refer to manual for exact mileage) Engine Oil Change: Every 2000 km or 6 months Air Filter Cleaning: Every 1000 km or as needed in dusty conditions Valve Clearance Check: Every 4000 km or 24 months Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 brake fluid Coolant Capacity: 1.4 L (1.5 US qt) Known Issues Common Wear Items: CVT belt wear, brake pad wear, suspension bushings, wheel bearings Potential Problems: Carburetor performance degradation over time,...