2008 2009 Suzuki LT-A400 F400 King Quad Service Repair Factory Manual

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The Suzuki KingQuad LT-A400 and LT-F400 series, produced for the 2008 and 2009 model years, represent a robust and versatile utility All-Terrain Vehicle (ATV). These ATVs are engineered for reliability and performance across various terrains, making them suitable for both recreational riding and demanding work applications. Notable features include a capable 376cc liquid-cooled engine, automatic Continuously Variable Transmission (CVT) with high/low range, and selectable 2WD/4WD drive modes, often enhanced with independent front and rear suspension for a comfortable and controlled ride. The KingQuad line is recognized for its balanced performance and durable construction, embodying established reputation in the powersports industry. This comprehensive Service Repair Factory Manual provides essential information for the maintenance, repair, and troubleshooting of the Suzuki KingQuad LT-A400/LT-F400 models. It covers all major mechanical and electrical systems, including detailed procedures for the engine, drivetrain, suspension, brakes, steering, chassis, and electrical components. Within its 518 pages, owners and technicians will find routine maintenance schedules, step-by-step repair instructions, diagnostic flowcharts, technical specifications, and critical safety guidelines. The manual is designed to assist in keeping the vehicle in optimal condition, ensuring longevity and peak performance for all users. 🏷️ Basic Information Identification Make: Suzuki Model: KingQuad LT-A400/LT-F400 Model Codes: LT-A400, LT-F400, LT-A400FK8, LT-A400K8, LT-F400FK8, LT-F400K8, LT-A400F K9, LT-F400F K9 Year: 2008, 2009 Generation Generation: This manual covers models within the second generation of the Suzuki KingQuad LT-A400/LT-F400 platform, which saw updates and refinements. 👋 Introduction Market Position Market Position: The Suzuki KingQuad LT-A400/LT-F400 series are positioned as reliable, mid-range utility ATVs, known for their robust engineering and versatility in various terrains, catering to recreational riders and utility users alike. Competitive Analysis Competitive Analysis: Competes with models from Yamaha (Grizzly 400/450), Polaris (Sportsman 400/500), and Can-Am (Outlander 400/500) in the utility ATV segment. The KingQuad is often praised for its balanced performance, comfortable ride, and proven Suzuki reliability. Key Features Key Features Of Vehicle: Automatic transmission, selectable 2WD/4WD, independent front and rear suspension, electronic fuel injection (on some models), robust chassis, and integrated storage. The LT-A variants are typically 4x4, while the LT-F variants could be 2x4 or 4x4 depending on the specific sub-model designation (K8 vs. FK8). 📋 Manual Details Coverage Coverage Areas: All major mechanical and electrical systems, including engine, drivetrain, suspension, brakes, steering, chassis, body, and electrical components. Page Count Page Count: 518 Manual Type Manual Type: Service Repair Factory Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Systems Covered: Engine (including disassembly, assembly, tuning, diagnostics), Fuel System, Ignition System, Lubrication System, Cooling System, Transmission, Drivetrain (including front and rear differentials, driveshafts, axles), Suspension (front and rear), Steering System, Brake System (hydraulic and mechanical components), Electrical System (wiring diagrams, lighting, charging system, starting system), Chassis, Frame, Bodywork, Wheels, Tires, and Accessories. Procedures Procedures Included: Routine maintenance, scheduled servicing, detailed repair procedures, troubleshooting guides, diagnostic flowcharts, component testing, specifications, tolerances, adjustments, torque values, component removal and installation, complete engine rebuild, transmission overhaul, differential service, electrical system diagnosis, brake bleeding, suspension alignment checks, and bodywork repair. Depth Technical Depth: Comprehensive, covering everything from basic fluid changes and inspections to advanced engine diagnostics, transmission rebuilding, and electrical system troubleshooting. Suitable for both amateur mechanics and professional technicians. Specific Chapters Engine Chapters: Engine Overhaul, Cylinder Head, Cylinder, Piston, Crankshaft, Lubrication System, Cooling System, Fuel System, Ignition System, Emission Control System (if applicable), Engine Specifications, Troubleshooting. Drivetrain Chapters: Transmission, Clutch, Drive Shafts, Front and Rear Differentials, Hubs, CV Joints, Axles, Gear Ratios, Drivetrain Troubleshooting. Chassis Chapters: Frame, Front Suspension (A-arms, shocks, steering knuckles), Rear Suspension (Swingarm, shocks, trailing arms), Wheels, Tires, Steering System (Handlebar, tie rods, steering shaft), Brake System (Master cylinders, calipers, lines, pedals, levers). Electrical Chapters: Wiring Diagrams, Battery, Charging System (Stator, Regulator/Rectifier), Starting System (Starter motor, solenoid), Ignition System Components, Lighting (Headlights, taillights, brake lights), Switches, Fuses, EFI Control Unit (ECU), Troubleshooting Electrical Faults. Body And Accessories Chapters: Body panels, seats, fenders, racks, guards, lighting adjustments, cosmetic repairs, and accessory installation guidance. 📊 Manual Specifications File Attributes File Format: PDF Print Quality: Printable without restriction, allowing for high-quality hard copies. Searchability: Likely to have searchable text due to PDF format, enhancing usability for finding specific information quickly. Compatibility Compatible Operating Systems: All Versions of Windows & Mac Requirements Required Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 1-cylinder, liquid-cooled Displacement: 376cc (For the LT-A400/F400 designation, this is the common displacement) Performance Bore X Stroke: Specific bore and stroke values are detailed within the manual. Generally around 80.0 mm x 74.4 mm for this engine family. Compression Ratio: Typically around 8.7:1 for this engine. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) is common for this generation, offering precise fuel delivery for improved performance, fuel economy, and emissions. Some earlier or base models might have used carburetors, but the 2008-2009 models generally lean...

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UGS: 48332

Collections: ALL ATV Powersports Suzuki

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Mots clés: 2008 2009 ATV F400 King Quad King Quad Models LT-A400 Powersports Suzuki

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

KingQuad LT-A400/LT-F400

Model Codes:

LT-A400, LT-F400, LT-A400FK8, LT-A400K8, LT-F400FK8, LT-F400K8, LT-A400F K9, LT-F400F K9

Year:

2008, 2009

Generation

Generation:

This manual covers models within the second generation of the Suzuki KingQuad LT-A400/LT-F400 platform, which saw updates and refinements.

👋 Introduction

Market Position

Market Position:

The Suzuki KingQuad LT-A400/LT-F400 series are positioned as reliable, mid-range utility ATVs, known for their robust engineering and versatility in various terrains, catering to recreational riders and utility users alike.

Competitive Analysis

Competitive Analysis:

Competes with models from Yamaha (Grizzly 400/450), Polaris (Sportsman 400/500), and Can-Am (Outlander 400/500) in the utility ATV segment. The KingQuad is often praised for its balanced performance, comfortable ride, and proven Suzuki reliability.

Key Features

Key Features Of Vehicle:

Automatic transmission, selectable 2WD/4WD, independent front and rear suspension, electronic fuel injection (on some models), robust chassis, and integrated storage. The LT-A variants are typically 4x4, while the LT-F variants could be 2x4 or 4x4 depending on the specific sub-model designation (K8 vs. FK8).

📋 Manual Details

Coverage

Coverage Areas:

All major mechanical and electrical systems, including engine, drivetrain, suspension, brakes, steering, chassis, body, and electrical components.

Page Count

Page Count:

Manual Type

Manual Type:

Service Repair Factory Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems

Systems Covered:

Engine (including disassembly, assembly, tuning, diagnostics), Fuel System, Ignition System, Lubrication System, Cooling System, Transmission, Drivetrain (including front and rear differentials, driveshafts, axles), Suspension (front and rear), Steering System, Brake System (hydraulic and mechanical components), Electrical System (wiring diagrams, lighting, charging system, starting system), Chassis, Frame, Bodywork, Wheels, Tires, and Accessories.

Procedures

Procedures Included:

Routine maintenance, scheduled servicing, detailed repair procedures, troubleshooting guides, diagnostic flowcharts, component testing, specifications, tolerances, adjustments, torque values, component removal and installation, complete engine rebuild, transmission overhaul, differential service, electrical system diagnosis, brake bleeding, suspension alignment checks, and bodywork repair.

Depth

Technical Depth:

Comprehensive, covering everything from basic fluid changes and inspections to advanced engine diagnostics, transmission rebuilding, and electrical system troubleshooting. Suitable for both amateur mechanics and professional technicians.

Specific Chapters

Engine Chapters:

Engine Overhaul, Cylinder Head, Cylinder, Piston, Crankshaft, Lubrication System, Cooling System, Fuel System, Ignition System, Emission Control System (if applicable), Engine Specifications, Troubleshooting.

Drivetrain Chapters:

Transmission, Clutch, Drive Shafts, Front and Rear Differentials, Hubs, CV Joints, Axles, Gear Ratios, Drivetrain Troubleshooting.

Chassis Chapters:

Frame, Front Suspension (A-arms, shocks, steering knuckles), Rear Suspension (Swingarm, shocks, trailing arms), Wheels, Tires, Steering System (Handlebar, tie rods, steering shaft), Brake System (Master cylinders, calipers, lines, pedals, levers).

Electrical Chapters:

Wiring Diagrams, Battery, Charging System (Stator, Regulator/Rectifier), Starting System (Starter motor, solenoid), Ignition System Components, Lighting (Headlights, taillights, brake lights), Switches, Fuses, EFI Control Unit (ECU), Troubleshooting Electrical Faults.

Body And Accessories Chapters:

Body panels, seats, fenders, racks, guards, lighting adjustments, cosmetic repairs, and accessory installation guidance.

📊 Manual Specifications

File Attributes

File Format:

Print Quality:

Printable without restriction, allowing for high-quality hard copies.

Searchability:

Likely to have searchable text due to PDF format, enhancing usability for finding specific information quickly.

Compatibility

Compatible Operating Systems:

All Versions of Windows & Mac

Requirements

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 1-cylinder, liquid-cooled

Displacement:

376cc (For the LT-A400/F400 designation, this is the common displacement)

Performance

Bore X Stroke:

Specific bore and stroke values are detailed within the manual. Generally around 80.0 mm x 74.4 mm for this engine family.

Compression Ratio:

Typically around 8.7:1 for this engine.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) is common for this generation, offering precise fuel delivery for improved performance, fuel economy, and emissions. Some earlier or base models might have used carburetors, but the 2008-2009 models generally lean towards EFI.

Ignition

Ignition System:

Digital CDI with electronic ignition timing

Lubrication

Oil Type:

Suzuki recommends specific motorcycle or ATV engine oil meeting API SF, SG, or SH specifications with JASO MA certification. SAE 10W-40 or SAE 20W-50 are common viscosity grades depending on ambient temperature. Specific part numbers for oil filters will be in the manual.

Cooling

Cooling System Type:

Liquid-cooled with a fan-assisted radiator.

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with High/Low range and Reverse.

Optional

Drive Modes:

Selectable 2WD/4WD, with 4WD often featuring a locking front differential for maximum traction. Some models may have an automatic engagement 4WD system.

Features

Gear Reduction Ratios:

Specific gear ratios for High, Low, and Reverse are detailed in the manual's drivetrain section.

Fluid Specifications

Transmission Oil Type:

CVT transmission typically uses specific CVT fluid or high-quality automatic transmission fluid (ATF) as specified by Suzuki. Refer to the manual for the exact specification and capacity. Common capacities are around 2.5-3.0 liters.

📐 Dimensions

Exterior

Overall Length:

Approximately 2055 mm (80.9 in)

Overall Width:

Approximately 1070 mm (42.1 in)

Overall Height:

Approximately 1170 mm (46.1 in)

Weights

Curb Weight:

Around 261 kg (575 lbs) for 4x4 models, slightly less for 2x4 models. Specific weights will vary by sub-model and accessories.

Towing Capacity:

Typically rated at 650 kg (1433 lbs) for braked trailers, and 300 kg (661 lbs) for unbraked trailers.

Front Rack Capacity:

Approximately 45 kg (99 lbs)

Rear Rack Capacity:

Approximately 85 kg (187 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

ATVs are not subject to the same rigorous crash testing standards as passenger vehicles. Safety is primarily achieved through design, rider training, and adherence to recommended operating procedures, all of which are covered in the manual.

Active Features

Active Safety Features:

Powerful braking system (dual front disc, single rear disc), engine braking (via CVT), selectable 4WD for improved traction, and a stable chassis design. The manual details proper brake system maintenance for optimal performance.

Passive Features

Passive Safety Features:

Integrated chassis structure, durable plastic body panels, and ergonomic seating position. The manual emphasizes proper use of protective gear (helmet, gloves, boots, etc.) for rider safety.

💡 Technology Features

Infotainment

Infotainment Features:

As a utility ATV, infotainment features are minimal. Typically includes a digital instrument cluster displaying speed, odometer, trip meter, fuel level, 2WD/4WD indicator, and gear selection (if applicable).

Driver Assistance

Driver Assistance Features:

Focuses on mechanical aids like engine braking and selectable 4WD. The manual aids the rider in understanding and utilizing these features effectively for safe operation.

Connectivity

Connectivity Features:

None in the modern automotive sense. The manual focuses on the electrical system's functionality for power delivery to lights, ignition, and accessories.

🔧 Maintenance

Service Intervals

Initial Service Interval:

Typically around 1000 km (600 miles) or 6 months for the first major service, including oil and filter change, valve clearance check, and general inspection. Refer to the manual for precise intervals.

Regular Maintenance Intervals:

Engine oil and filter changes every 3000 km (2000 miles) or 12 months, air filter cleaning/replacement every 1000 km (600 miles), spark plug inspection/replacement at specified intervals, and periodic checks of brakes, tires, suspension, and drivetrain components. Detailed schedules are in the manual.

Fluid Specifications

Engine Oil Capacity:

Approximately 1.9 liters (2.0 US qt) with filter change. Specific oil grade and type are crucial and detailed in the manual.

Coolant Capacity:

Approximately 1.6 liters (1.7 US qt). Use of Suzuki's specified coolant or a compatible ethylene glycol-based coolant is recommended.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Never mix different types of brake fluid. The manual will specify the exact type and procedure for bleeding.

Known Issues

Common Issues And Solutions:

Potential issues might include drive belt wear (typical for CVTs), occasional electrical connector corrosion in wet environments, and standard wear and tear on suspension and brake components. The manual provides comprehensive troubleshooting for all these areas.

Technical Specs

Spark Plug Type:

NGK CR7E or equivalent. Refer to manual for precise gap specification (typically 0.7-0.8 mm).

Tire Pressures:

Recommended pressures are typically around 5.0 psi (0.34 bar) for both front and rear tires. Always consult the manual for the most accurate specification and check when tires are cold.

Valve Clearances Intake:

Typically 0.04-0.08 mm (0.002-0.003 in) when engine is cold. Precision is critical and the manual provides the exact procedure.

Valve Clearances Exhaust:

Typically 0.07-0.11 mm (0.003-0.004 in) when engine is cold. The manual provides the exact procedure.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Suzuki has a long and respected history in the powersports industry, known for producing durable and reliable motorcycles and ATVs. The KingQuad line is a testament to Suzuki's engineering prowess in the utility ATV segment.

Model Evolution

Model Evolution Kingquad:

The LT-A400/LT-F400 KingQuad models are part of Suzuki's evolution in the utility ATV market, building upon previous designs. This specific generation refined features and performance, offering a competitive package in the 400cc class.

Production

Manufacturing Location:

While specific assembly locations can vary, Suzuki ATVs are often manufactured in Japan or other global facilities with stringent quality control.

🏆 Awards & Recognition

Recognitions

Industry Recognitions:

While specific awards for the 2008-2009 models might not be widely publicized, the KingQuad lineage has consistently been recognized for its performance, reliability, and value within the ATV community and by industry reviewers.