This manual covers the Suzuki Quad Runner 250, also known as the King Quad 250/280, with model designation LT-F250 and chassis code range LT-F250 to LT-F250PF. Produced from 1987 to 1998, this versatile ATV was designed for recreational riding and light utility tasks, offering a reliable single-cylinder engine, robust chassis, and user-friendly operation. Its distinctive attributes, including a comfortable riding position and capable performance, made it a strong competitor in the entry-level to mid-range utility ATV market during its production years. This comprehensive workshop service repair manual provides detailed information for all models, engines, trim levels, and transmission types within the 1987-1998 production range. It covers essential maintenance procedures, in-depth repair instructions for all major systems including engine, transmission, drivetrain, chassis, suspension, steering, brakes, and electrical systems. Additionally, the manual includes troubleshooting guides, diagnostic procedures, and critical technical specifications, empowering owners and technicians to effectively maintain and repair their Suzuki Quad Runner 250 King Quad. 🏷️ Basic Information Identification Make: Suzuki Model: Quad Runner 250 King Quad Model Designation: LT-F250 Common Nickname: King Quad 250/280 Generation Generation Start Year: 1987 Generation End Year: 1998 Codes Chassis Code Range: LT-F250 to LT-F250PF (approx.) 👋 Introduction Market Position Market Segment: Entry-level to mid-range utility ATVs, popular for recreational riding and light work. Competitive Analysis Key Competitors: Honda FourTrax, Yamaha Moto-4, Kawasaki Bayou, Polaris Trail Boss (during the respective production years). Key Features Distinctive Attributes: Reliable single-cylinder engine, robust chassis, capable 4WD (on King Quad models), comfortable seating position, user-friendly operation. Manual Value Proposition Diy Savings: Enables owners to perform routine maintenance and complex repairs, significantly reducing dealership labor costs. Accessibility: Downloadable format provides instant access and allows printing of specific sections for use in the workshop or garage. 📋 Manual Details Coverage Areas Coverage Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Model Variants Covered: All models, engines, trim levels, and transmission types within the specified years. Page Count Estimated Page Count: Likely 400-700 pages (typical for comprehensive workshop manuals covering multiple years). Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, inspection, diagnostics, cooling system, lubrication system, fuel system (carburetion), ignition system, exhaust system, starting system, charging system (alternator/stator). Transmission Drivetrain Systems: Transmission operation, disassembly, assembly, lubrication, clutch operation and service, drive shaft, differential, final drive, 4WD system (if applicable to specific models within the range). Chassis Suspension Steering: Frame inspection and repair, front suspension (A-arms, shocks, steering knuckles), rear suspension (swingarm, shocks), steering system (handlebars, tie rods, steering shaft), wheels and tires, wheel bearings. Braking Systems: Front and rear brake system operation, brake pad replacement, brake caliper service, brake fluid replacement, brake line inspection, brake lever/pedal adjustment. Electrical Systems: Wiring diagrams, lighting system (headlights, taillights, indicators), ignition switch, battery, fuses, relays, instrument cluster, starter motor, alternator, CDI unit, troubleshooting electrical faults. Bodywork Plastics: Fender removal and installation, seat removal, fuel tank removal and installation, body panel repairs and replacement. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve clearance adjustment, chain adjustment (if applicable), battery maintenance, lubrication points. Repair Procedures: Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component troubleshooting and replacement, carburetor tuning and repair. Troubleshooting Diagnostics: Step-by-step diagnostic guides for common issues, error code interpretation (if applicable), symptom-based troubleshooting charts. Technical Specifications: Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, timing specifications. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and component-level repair. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely yes, if the PDF is properly created from scanned original documents. Print Quality Print Quality: High quality, suitable for printing individual pages or entire sections. Binding Type Binding Type: N/A (Digital download, printable) Paper Type Paper Type: N/A (Digital download, printable on user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 249cc (for the 250 designation, later variants might have slight variations or be referred to as 280 due to marketing or minor engine tweaks). Performance Horsepower Estimate: Approximately 16-20 HP (varies slightly by year and specific tune). Torque Estimate: Approximately 14-16 lb-ft (varies slightly). Fuel System Carburetor Type: Mikuni (typically VM series, e.g., VM32SS or similar). Cooling System Cooling Method: Air-cooled (some later models might have oil cooling enhancements). Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Oil Specifications Engine Oil Type: API SE, SF, SG or higher, SAE 10W-40 or 10W-50 (consult manual for exact spec). Oil Capacities Engine Oil Capacity: Approximately 1.5 - 1.8 Liters (1.6 - 1.9 US Quarts) with filter change (verify in manual). 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch (or semi-automatic). Optional Transmission...
This manual covers the Suzuki Quad Runner 250, also known as the King Quad 250/280, with model designation LT-F250 and chassis code range LT-F250 to LT-F250PF. Produced from 1987 to 1998, this versatile ATV was designed for recreational riding and light utility tasks, offering a reliable single-cylinder engine, robust chassis, and user-friendly operation. Its distinctive attributes, including a comfortable riding position and capable performance, made it a strong competitor in the entry-level to mid-range utility ATV market during its production years.
This comprehensive workshop service repair manual provides detailed information for all models, engines, trim levels, and transmission types within the 1987-1998 production range. It covers essential maintenance procedures, in-depth repair instructions for all major systems including engine, transmission, drivetrain, chassis, suspension, steering, brakes, and electrical systems. Additionally, the manual includes troubleshooting guides, diagnostic procedures, and critical technical specifications, empowering owners and technicians to effectively maintain and repair their Suzuki Quad Runner 250 King Quad.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Quad Runner 250 King Quad
Model Designation:
LT-F250
Common Nickname:
King Quad 250/280
Generation
Generation Start Year:
1987
Generation End Year:
1998
Codes
Chassis Code Range:
LT-F250 to LT-F250PF (approx.)
👋 Introduction
Market Position
Market Segment:
Entry-level to mid-range utility ATVs, popular for recreational riding and light work.
Competitive Analysis
Key Competitors:
Honda FourTrax, Yamaha Moto-4, Kawasaki Bayou, Polaris Trail Boss (during the respective production years).
Key Features
Distinctive Attributes:
Reliable single-cylinder engine, robust chassis, capable 4WD (on King Quad models), comfortable seating position, user-friendly operation.
Manual Value Proposition
Diy Savings:
Enables owners to perform routine maintenance and complex repairs, significantly reducing dealership labor costs.
Accessibility:
Downloadable format provides instant access and allows printing of specific sections for use in the workshop or garage.
Transmission operation, disassembly, assembly, lubrication, clutch operation and service, drive shaft, differential, final drive, 4WD system (if applicable to specific models within the range).
Chassis Suspension Steering:
Frame inspection and repair, front suspension (A-arms, shocks, steering knuckles), rear suspension (swingarm, shocks), steering system (handlebars, tie rods, steering shaft), wheels and tires, wheel bearings.
Braking Systems:
Front and rear brake system operation, brake pad replacement, brake caliper service, brake fluid replacement, brake line inspection, brake lever/pedal adjustment.
Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component troubleshooting and replacement, carburetor tuning and repair.
Troubleshooting Diagnostics:
Step-by-step diagnostic guides for common issues, error code interpretation (if applicable), symptom-based troubleshooting charts.
Technical Specifications:
Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, timing specifications.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely yes, if the PDF is properly created from scanned original documents.
Print Quality
Print Quality:
High quality, suitable for printing individual pages or entire sections.
Binding Type
Binding Type:
N/A (Digital download, printable)
Paper Type
Paper Type:
N/A (Digital download, printable on user's choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
249cc (for the 250 designation, later variants might have slight variations or be referred to as 280 due to marketing or minor engine tweaks).
Performance
Horsepower Estimate:
Approximately 16-20 HP (varies slightly by year and specific tune).
Torque Estimate:
Approximately 14-16 lb-ft (varies slightly).
Fuel System
Carburetor Type:
Mikuni (typically VM series, e.g., VM32SS or similar).
Cooling System
Cooling Method:
Air-cooled (some later models might have oil cooling enhancements).
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Oil Specifications
Engine Oil Type:
API SE, SF, SG or higher, SAE 10W-40 or 10W-50 (consult manual for exact spec).
Oil Capacities
Engine Oil Capacity:
Approximately 1.5 - 1.8 Liters (1.6 - 1.9 US Quarts) with filter change (verify in manual).
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch (or semi-automatic).
Optional
Transmission Variants:
Some models might have offered a low-range gear or different gear ratios depending on trim. Check specific year/model.
Features
Drive System:
2WD or selectable 4WD (King Quad models).
Fluid Specifications
Transmission Oil Type:
API GL-4 SAE 80W-90 Gear Oil (check manual for specific Suzuki recommendation).
Fluid Capacities
Transmission Oil Capacity:
Approx. 0.6 - 0.8 Liters (0.6 - 0.85 US Quarts) (verify in manual).
📐 Dimensions
Exterior
Length:
Approx. 74.2 - 77.0 inches (1885 - 1955 mm) (varies by year and specific model).
Width:
Approx. 41.3 - 42.7 inches (1050 - 1085 mm) (varies by year and specific model).
Height:
Approx. 42.7 - 45.5 inches (1085 - 1155 mm) (varies by year and specific model).
Weights
Dry Weight:
Approx. 430 - 470 lbs (195 - 213 kg) (varies by year and specific model).
Gross Vehicle Weight Rating Gvwr:
Check manual; typically around 800-900 lbs.
Wheels Tires
Front Tire Size:
Typically 25x8-12 or 25x8-11.
Rear Tire Size:
Typically 25x10-12 or 25x10-11.
Wheel Bolt Pattern:
Typically 4x110mm.
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with relevant ATV safety standards of the era (e.g., ANSI/SVIA).
Active Features
Braking System Type:
Hydraulic disc brakes front and rear, or drum brakes on some older variants.
Passive Features
Lighting System:
Dual halogen headlights, taillight/brake light.
Roll Over Protection:
N/A (ATVs do not have built-in ROPS; rider training and proper use are critical).
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic utility ATV with focus on function).
Driver Assistance
Driver Assistance Systems:
N/A (Basic design).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 3 months or 1000 miles / 1600 km, or as per manual's recommendation based on usage.
Air Filter Cleaning Interval:
Monthly or every 500 miles / 800 km, more frequently in dusty conditions.
Spark Plug Replacement Interval:
Check manual; typically every 3000-5000 miles / 4800-8000 km, or at first service and then inspect regularly.
Valve Clearance Check Interval:
Initial check at 600 miles / 1000 km, then typically every 3000 miles / 5000 km or as per manual.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (verify in manual).
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Brake pads, wheel bearings, tie rod ends, drive shafts (especially U-joints if applicable), carburetor jets due to ethanol fuels.
Potential Carburetor Problems:
Clogging due to fuel deposits, pilot circuit issues causing rough idling or stalling.
Filter Part Numbers
Oil Filter Part Number:
e.g., Suzuki 16510-03G00 or equivalent (verify specific model year).
Air Filter Part Number:
e.g., Suzuki 13781-19B00 or equivalent (verify specific model year).
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history in ATV development, pioneering many features and technologies. The Quad Runner and King Quad lines were foundational to the brand's success in the segment.
Model Evolution
Quad Runner To King Quad:
The Quad Runner 250 evolved into the King Quad nameplate, signifying enhanced features and capability, particularly with the introduction of 4WD and more rugged styling.
Production
Manufacturing Location:
Likely manufactured in Japan or potentially through Suzuki's international production facilities.
Market Impact:
The King Quad 250 was a strong contender in the 2x4 and 4x4 utility ATV market, known for its durability and value.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for this exact model are hard to pinpoint without deep historical research, Suzuki's Quad Runner and King Quad lines were consistently well-regarded for reliability and performance in their respective segments.
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