🏷️ Basic Information Identification Make: Suzuki Model: Swift Sport Chassis Code: RS416 Generation Generation Name: ZC31S Generation Years: 2004-2011 (ZC31S generation, with 2004-2008 being the specific focus of this manual) Codes Engine Code: M16A 👋 Introduction Market Position Vehicle Segment: Compact Hot Hatch Competitive Analysis Key Competitors Era: Ford Fiesta ST, Volkswagen Polo GTI, Renault Clio Sport, Honda Civic Type R (lower-spec variants) Key Features Vehicle Philosophy: Lightweight chassis, peppy engine, engaging handling, affordable performance Manual Value Proposition Target Audience: Trained mechanics, experienced DIY owners, enthusiasts seeking in-depth technical knowledge 📋 Manual Details Coverage Areas Covered Models: 2004-2008 Suzuki Swift Sport (RS416) Page Count Total Pages: 1490+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader, WinRAR 📖 Manual Coverage Systems Covered Major Systems: Engine Mechanical, Engine Control Systems, Driveline/Axle, Suspension System, Steering System, Brake System, Transmission/Transaxle, HVAC (Heating, Ventilation, and Air Conditioning), Restraint System (Airbags, Seatbelts), Body, Cab and Accessories, Electrical System, Control Systems Procedures Included Repair Procedures: Disassembly, Reassembly, Inspection, Maintenance, Component Identification, Unit Repair, Troubleshooting, Installation, Operation Technical Depth Depth: Comprehensive (from basic maintenance to advanced diagnostics and component-level repair) Documentation Type Documentation Elements: Detailed wiring diagrams, torque specifications, general information, service specifications, schematics, charts, illustrations, diagnostic procedures 📊 Manual Specifications File Format File Quality: Excellent Print Quality Print Readability: High-resolution for clear text and diagrams Binding Type Digital Format: Downloadable PDF backup of original FSM Paper Type Original Medium Analogy: Equivalent to a professionally printed, spiral-bound factory service manual ⚙️ Engine Specifications Primary Engine Engine Name: M16A (VVT) Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Displacement: 1.6 Liters (1586 cc) Horsepower: Approx. 123-125 PS (92-93 kW) at 6800 rpm (varies slightly by market and spec) Torque: Approx. 154-156 Nm (113-115 lb-ft) at 4800 rpm (varies slightly by market and spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Cooling System Coolant Type Specification: Suzuki Super Long Life Coolant (SLLC) or equivalent (typically ethylene glycol-based with organic acid technology - OAT) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (less common for Sport models, primarily found in standard Swift models) Features Manual Gearbox Codes: Specific gearbox model codes will be detailed in the manual Fluid Specifications Manual Transmission Fluid Type: Suzuki Manual Transmission Gear Oil (e.g., 75W-90 GL-4 or equivalent) - precise spec in manual Automatic Transmission Fluid Type: Suzuki ATF (e.g., JWS 3309 or equivalent) - precise spec in manual 📐 Dimensions Exterior Length: Approx. 3755 mm (147.8 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1545 mm (60.8 in) Wheelbase: Approx. 2390 mm (94.1 in) Weights Curb Weight: Approx. 1070 kg (2359 lbs) for manual transmission Gross Vehicle Weight Rating: Specific GVWR detailed in manual Wheel Bolt Pattern: 5x114.3 Wheel Size: Typically 16-inch or 17-inch alloy wheels on Sport models 🛡️ Safety Features Ratings Crash Test Ratings Era: While specific official ratings might vary by region and time, this era of Swift typically aimed for good safety performance for its class. Detailed structural analysis and restraint system component information available in the manual. Active Features Braking System: Front ventilated discs, Rear solid discs (common for Sport models) Traction Control: Available on some models/trims, detailed in manual ABS: Anti-lock Braking System standard Passive Features Airbags: Front driver and passenger airbags standard, side airbags optional/market dependent Seatbelts: Pre-tensioners and force limiters for front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with basic speaker configuration. Manual covers head unit removal and wiring. Instrument Cluster: Sport-oriented instrument cluster with tachometer, speedometer, and auxiliary gauges. Manual details sensor inputs and diagnostic readouts. Driver Assistance Cruise Control: Optional on some models, operation and troubleshooting covered. Connectivity Auxiliary Input: May feature an auxiliary audio input jack on some trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to manual for specific conditions). Spark Plug Replacement: Recommended around 90,000-100,000 km (56,000-62,000 miles) depending on spark plug type (standard vs. iridium). Timing Belt Replacement: This engine utilizes a timing chain, not a belt, meaning no regular replacement interval is typically required, but chain tensioner and guide inspection is part of the service schedule detailed in the manual. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., 0W-20 or 5W-30) and API/ACEA specifications. Engine Oil Capacity: Approx. 3.7 Liters (3.9 US Quarts) with filter change. Brake Fluid Type: DOT 3 or DOT 4 brake fluid Power Steering Fluid Type: Specific hydraulic fluid for power steering system (check manual for exact type) Known Issues Common Wear Items: Clutch wear (especially with aggressive driving), front suspension bushings, exhaust system components, rear wheel bearings Engine Related Points: VVT system operation can be sensitive to oil...