Suzuki VS 700 VS 800 Intruder Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Intruder Model Variant: VS700, VS800 Codes Manual Product Name: Suzuki VS 700 VS 800 Intruder Service Repair Manual 👋 Introduction Market Position Target Audience: Owners of Suzuki VS700 and VS800 Intruder motorcycles seeking to perform their own maintenance and repairs, aspiring mechanics. Competitive Analysis Value Proposition: Offers comprehensive repair guidance at a competitive price, empowering users to become proficient mechanics. Key Features Usability: Easy to carry, simple English language, clear illustrations, and straightforward procedures. Satisfaction Guarantee: Money-back guarantee if not satisfied. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Suzuki VS700 and VS800 Intruder motorcycles. Specific Systems Covered: Engine, Fuel System, Gearbox, Exhaust System, Suspension, Bodywork, Cooling System, Transmission, Electrics, Brakes. Page Count Estimated Page Count: Not specified in product information, but typical for comprehensive service manuals of this era. Manual Type Type: Service Repair Manual Language Language: Simple English Format Format: Instant Download (Digital Format) 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, including disassembly, inspection, assembly, and tuning. Fuel System Service: Carburetor service, fuel pump diagnostics, fuel line inspection, and fuel tank maintenance. Gearbox Service: Gearbox removal, installation, inspection, and repair procedures. Suspension Service: Front and rear suspension component inspection, servicing, and adjustment. Bodywork Service: Fairing removal, installation, and general body panel maintenance. Cooling System Service: Radiator maintenance, coolant checks, and related component servicing (if applicable to specific VS models). Transmission Service: Clutch removal and installation, transmission component checks, and fluid level management. Electrical System: Wiring diagrams, lighting system, ignition system, charging system diagnostics. Brake Servicing: Brake pad replacement, caliper servicing, brake fluid bleeding, and system diagnostics. Procedures Included Factory Repair Procedures: Detailed, manufacturer-recommended procedures for various repair tasks. Fault Finding: Systematic troubleshooting guides for common and uncommon issues. Clutch Removal Installation: Step-by-step instructions for clutch system maintenance. Technical Depth Depth Of Coverage: Covers everything from routine maintenance to complete engine rebuilds and complex repairs. Illustration Quality: Includes proper pictures with illustrations to simplify repair work. Diagnostic Capability: Facilitates self-diagnosis and repair, potentially reducing reliance on professional mechanics. 📊 Manual Specifications File Format Digital Format: Likely PDF or similar digital document format, enabling instant download and accessibility. Print Quality Quality Description: High quality, designed by well-qualified technicians, similar to industry manuals. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement Vs700: 699 cc (Approximate, actual may vary slightly by model year) Displacement Vs800: 783 cc (Approximate, actual may vary slightly by model year) Performance Horsepower Vs800 Gl: Approx. 45-50 hp (Varies by year and specific model, e.g., VS800GL) Torque Vs800 Gl: Approx. 45-50 lb-ft (Varies by year and specific model, e.g., VS800GL) Fuel System Fuel Delivery Early Models: Carbureted (e.g., Mikuni carburetors) Fuel Delivery Later Models: May include fuel injection on some later VS800 models, though manual primarily emphasizes carbureted systems based on coverage. Engine Codes Engine Firing Order: Provided within the manual. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, sequential manual transmission. Features Clutch Type: Wet multi-plate clutch. Drive Type: Shaft drive. 📐 Dimensions Weights Dry Weight Vs700 Intruder: Approx. 195 kg (430 lbs) Dry Weight Vs800 Intruder: Approx. 205 kg (452 lbs) Exterior Wheelbase Approximate: 1560 mm (61.4 inches) Seat Height Approximate: 700 mm (27.6 inches) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles are typically not rated by organizations like NHTSA or IIHS in the same way as cars). Active Features Braking System: Hydraulic disc front brake, drum or disc rear brake (varies by model year and trim). Passive Features Chassis Design: Steel frame, designed for stability and rider comfort. 💡 Technology Features Infotainment Infotainment System: N/A (These models are from an era predating integrated infotainment systems on motorcycles). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids such as ABS or traction control were standard on these models). Connectivity Connectivity Features: N/A (Basic analog instrumentation). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 4,000-6,000 km (2,500-3,700 miles) or annually, refer to manual for precise intervals. Spark Plug Replacement: Recommended at regular mileage intervals (e.g., 10,000-12,000 km or 6,000-7,500 miles). Chain Lubrication: Recommended at regular intervals, especially after riding in wet conditions. Fluid Specifications Engine Oil Type: Suzuki recommends API SE, SF or SG class oils. Viscosity grade 10W-40 or 20W-50 is common, depending on ambient temperature. Refer to manual for exact specification. Engine Oil Capacity: Approx. 2.5 - 3.0 liters (2.6 - 3.2 US qt) with filter change. Exact capacity specified in manual. Brake Fluid Type: DOT 4 recommended for hydraulic brake systems. Coolant Type: Ethylene glycol-based antifreeze with demineralized water (if liquid-cooled variant). Known Issues Carburetor Tuning: Carburetors may require periodic cleaning and adjustment due to fuel variations and age. Electrical Connections: Corrosion or looseness in electrical connectors can lead to intermittent issues. Regular...
N/A (Motorcycles are typically not rated by organizations like NHTSA or IIHS in the same way as cars).
Active Features
Braking System:
Hydraulic disc front brake, drum or disc rear brake (varies by model year and trim).
Passive Features
Chassis Design:
Steel frame, designed for stability and rider comfort.
💡 Technology Features
Infotainment
Infotainment System:
N/A (These models are from an era predating integrated infotainment systems on motorcycles).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids such as ABS or traction control were standard on these models).
Connectivity
Connectivity Features:
N/A (Basic analog instrumentation).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000-6,000 km (2,500-3,700 miles) or annually, refer to manual for precise intervals.
Spark Plug Replacement:
Recommended at regular mileage intervals (e.g., 10,000-12,000 km or 6,000-7,500 miles).
Chain Lubrication:
Recommended at regular intervals, especially after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
Suzuki recommends API SE, SF or SG class oils. Viscosity grade 10W-40 or 20W-50 is common, depending on ambient temperature. Refer to manual for exact specification.
Engine Oil Capacity:
Approx. 2.5 - 3.0 liters (2.6 - 3.2 US qt) with filter change. Exact capacity specified in manual.
Brake Fluid Type:
DOT 4 recommended for hydraulic brake systems.
Coolant Type:
Ethylene glycol-based antifreeze with demineralized water (if liquid-cooled variant).
Known Issues
Carburetor Tuning:
Carburetors may require periodic cleaning and adjustment due to fuel variations and age.
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to intermittent issues. Regular inspection is advised.
Clutch Wear:
Clutch plates can wear over time, leading to slipping. This manual covers clutch replacement procedures.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycles:
Suzuki is a long-standing Japanese manufacturer known for its innovation in both automobiles and motorcycles, including performance-oriented engines and reliable designs.
Model Evolution
Intruder Lineage:
The Intruder series represents Suzuki's line of cruiser motorcycles, emphasizing style, V-twin power, and comfortable riding ergonomics. The VS700 and VS800 were key models in establishing this segment for Suzuki.
Production
Production Years Vs700:
Typically mid-1980s (e.g., 1985-1987).
Production Years Vs800:
Late 1980s through the early 2000s (e.g., 1987-2004), with variations like the VS800GL Intruder.
🏆 Awards & Recognition
Recognitions
Model Acclaim:
The Intruder line was well-received for its styling, V-twin sound, and comfortable cruiser experience, contributing to Suzuki's strong presence in the cruiser market segment.
Ratings
Manual Quality Rating:
High (as described by the product description: 'high quality manual because it is designed by well qualified technicians').
Certifications
Industry Standards Compliance:
The manual's quality and content are implied to be in line with industry standards for service documentation.
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