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Suzuki VS700GLE 1986 Service Repair Manual

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$133.00
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$133.00
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This manual covers the 1986 VS700GLE, a mid-size cruiser motorcycle known for its V-twin engine and shaft drive. As part of the Intruder line, it offered classic cruiser styling and was a competitor to models from Honda, Yamaha, and Kawasaki. The VS700GLE, manufactured in Japan, represents a significant entry in the cruiser segment of its production era, valued for its characteristic V-twin power delivery and reliable engineering. This comprehensive service and repair manual, provided in English, is designed to assist owners, mechanics, and technicians in maintaining and repairing the VS700GLE. It includes detailed information on engine overhaul, transmission, frame and suspension, brakes, electrical systems, and fuel systems. The manual offers step-by-step repair instructions, diagnostic flowcharts for troubleshooting, and essential maintenance procedures, covering everything from routine service to complex component overhauls, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: VS700GLE Year: 1986 Codes Engine Code: VS700 👋 Introduction Market Position Vehicle Segment: Mid-size Cruiser Motorcycle Target Audience: Owners seeking to perform maintenance and repairs, enthusiasts, DIY mechanics. Competitive Analysis Competitors 1986: Honda Shadow VT700C, Yamaha Virago XV700, Kawasaki Vulcan 700 Key Features Vehicle Key Features: Shaft drive, V-twin engine, classic cruiser styling, often featured custom options ('GLE' likely denotes a specific trim or package). Manual Value Proposition Manual Benefit: Provides in-depth technical knowledge to maintain and repair the VS700GLE, saving time and money on professional servicing. 📋 Manual Details Coverage Areas Language: English Geographic Coverage: Global (assuming North American and European market variants) Page Count Estimated Page Count: 400-600 Manual Type Manual Type: Service and Repair Manual Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, carburetor systems, ignition system, lubrication system Transmission: Clutch, gearbox, final drive (shaft drive), disassembly and reassembly Frame And Suspension: Front fork, rear shock absorber, swingarm, steering system, bearings, wheel alignment Brakes: Front and rear brake system, hydraulic components, caliper service, brake pad replacement, bleeding Electrical System: Wiring diagrams, charging system, starting system, lighting, ignition, instruments, troubleshooting Fuel System: Fuel tank, fuel lines, fuel pump, carburetor specifications and adjustment Bodywork And Trim: Panel removal and installation, seat, fairings, fenders, graphics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though shaft drive), lubrication points Troubleshooting: Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting Repair: Step-by-step instructions for component disassembly, repair, and reassembly Disassembly Reassembly: Detailed procedures for major components and systems Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, and complex electrical diagnostics. 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format), typically optimized for digital viewing and printing. Print Quality Print Quality: High resolution for clear diagrams and text. Assumed to be scanned from original or professionally created. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, 45-degree V-twin Displacement: 699 cc (42.6 cu. in.) Bore X Stroke: 74.0 mm x 81.0 mm (approximate) Compression Ratio: 9.4:1 (typical) Valve Train: SOHC (Single Overhead Camshaft), 2 valves per cylinder Performance Horsepower: Approx. 50-55 HP @ 7,000 RPM (estimated for base VS700 Intruder) Torque: Approx. 45-50 lb-ft @ 6,000 RPM (estimated for base VS700 Intruder) Fuel System Carburetors: 2 x Mikuni VM34SS (or similar 34mm constant velocity carburetors) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 10-13 Liters (2.6-3.4 Gallons) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Drive Type: Shaft drive Features Clutch Type: Wet multi-plate Final Drive Ratio: Specific ratio will be detailed in the manual, critical for performance assessment. 📐 Dimensions Exterior Overall Length: Approx. 2250 mm (88.6 in.) Overall Width: Approx. 800 mm (31.5 in.) Overall Height: Approx. 1150 mm (45.3 in.) Wheelbase: Approx. 1525 mm (60.0 in.) Weights Dry Weight: Approx. 190-210 kg (419-463 lbs) Gross Vehicle Weight Rating: Not typically specified for motorcycles, but payload capacity would be included. 🛡️ Safety Features Ratings Safety Certification: Meets relevant motorcycle safety standards of the time (e.g., DOT, ECE). Specific ratings are generally not provided by manufacturers in this era. Active Features Braking System: Front disc brake, Rear drum brake (or potentially disc depending on exact trim/market). Suspension Stability: Designed for stable handling typical of cruisers. Passive Features Lighting: Headlight, tail light, brake light, turn signals. 💡 Technology Features Infotainment Infotainment System: Basic analog instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure light, high beam indicator. Driver Assistance Driver Assistance Features: None Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km (1,800-3,000 miles) or 6-12 months, whichever comes first. Air Filter Check Interval: Every 5,000-10,000 km (3,000-6,000 miles). Spark Plug Replacement Interval: Every 10,000-15,000 km (6,000-9,000 miles), or as per manual specification. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG...
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Suzuki VS700GLE 1986 Service Repair ManualSuzuki VS700GLE 1986 Service Repair ManualSuzuki VS700GLE 1986 Service Repair ManualSuzuki VS700GLE 1986 Service Repair Manual
This manual covers the 1986 VS700GLE, a mid-size cruiser motorcycle known for its V-twin engine and shaft drive. As part of the Intruder line, it offered classic cruiser styling and was a competitor to models from Honda, Yamaha, and Kawasaki. The VS700GLE, manufactured in Japan, represents a significant entry in the cruiser segment of its production era, valued for its characteristic V-twin power delivery and reliable engineering. This comprehensive service and repair manual, provided in English, is designed to assist owners, mechanics, and technicians in maintaining and repairing the VS700GLE. It includes detailed information on engine overhaul, transmission, frame and suspension, brakes, electrical systems, and fuel systems. The manual offers step-by-step repair instructions, diagnostic flowcharts for troubleshooting, and essential maintenance procedures, covering everything from routine service to complex component overhauls, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS700GLE
Year:
1986
Codes
Engine Code:
VS700
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Cruiser Motorcycle
Target Audience:
Owners seeking to perform maintenance and repairs, enthusiasts, DIY mechanics.
Competitive Analysis
Competitors 1986:
Honda Shadow VT700C, Yamaha Virago XV700, Kawasaki Vulcan 700
Key Features
Vehicle Key Features:
Shaft drive, V-twin engine, classic cruiser styling, often featured custom options ('GLE' likely denotes a specific trim or package).
Manual Value Proposition
Manual Benefit:
Provides in-depth technical knowledge to maintain and repair the VS700GLE, saving time and money on professional servicing.
📋 Manual Details
Coverage Areas
Language:
English
Geographic Coverage:
Global (assuming North American and European market variants)
Page Count
Estimated Page Count:
400-600
Manual Type
Manual Type:
Service and Repair Manual
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, carburetor systems, ignition system, lubrication system
Transmission:
Clutch, gearbox, final drive (shaft drive), disassembly and reassembly
Frame And Suspension:
Front fork, rear shock absorber, swingarm, steering system, bearings, wheel alignment
Brakes:
Front and rear brake system, hydraulic components, caliper service, brake pad replacement, bleeding
Electrical System:
Wiring diagrams, charging system, starting system, lighting, ignition, instruments, troubleshooting
Fuel System:
Fuel tank, fuel lines, fuel pump, carburetor specifications and adjustment
Bodywork And Trim:
Panel removal and installation, seat, fairings, fenders, graphics
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though shaft drive), lubrication points
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Disassembly Reassembly:
Detailed procedures for major components and systems
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), typically optimized for digital viewing and printing.
Print Quality
Print Quality:
High resolution for clear diagrams and text. Assumed to be scanned from original or professionally created.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, 45-degree V-twin
Displacement:
699 cc (42.6 cu. in.)
Bore X Stroke:
74.0 mm x 81.0 mm (approximate)
Compression Ratio:
9.4:1 (typical)
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Performance
Horsepower:
Approx. 50-55 HP @ 7,000 RPM (estimated for base VS700 Intruder)
Torque:
Approx. 45-50 lb-ft @ 6,000 RPM (estimated for base VS700 Intruder)
Fuel System
Carburetors:
2 x Mikuni VM34SS (or similar 34mm constant velocity carburetors)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 10-13 Liters (2.6-3.4 Gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Drive Type:
Shaft drive
Features
Clutch Type:
Wet multi-plate
Final Drive Ratio:
Specific ratio will be detailed in the manual, critical for performance assessment.
📐 Dimensions
Exterior
Overall Length:
Approx. 2250 mm (88.6 in.)
Overall Width:
Approx. 800 mm (31.5 in.)
Overall Height:
Approx. 1150 mm (45.3 in.)
Wheelbase:
Approx. 1525 mm (60.0 in.)
Weights
Dry Weight:
Approx. 190-210 kg (419-463 lbs)
Gross Vehicle Weight Rating:
Not typically specified for motorcycles, but payload capacity would be included.
🛡️ Safety Features
Ratings
Safety Certification:
Meets relevant motorcycle safety standards of the time (e.g., DOT, ECE). Specific ratings are generally not provided by manufacturers in this era.
Active Features
Braking System:
Front disc brake, Rear drum brake (or potentially disc depending on exact trim/market).
Suspension Stability:
Designed for stable handling typical of cruisers.
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure light, high beam indicator.
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (1,800-3,000 miles) or 6-12 months, whichever comes first.
Air Filter Check Interval:
Every 5,000-10,000 km (3,000-6,000 miles).
Spark Plug Replacement Interval:
Every 10,000-15,000 km (6,000-9,000 miles), or as per manual specification.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (specific Suzuki recommendation preferred).
Engine Oil Capacity:
Approx. 2.4 - 2.8 Liters (with filter change).
Brake Fluid Type:
DOT 3 or DOT 4 (as specified in the manual).
Coolant Type:
Ethylene glycol-based antifreeze, pre-mixed or 50/50 with distilled water.
Known Issues
Common Problems:
Carburetor synchronization and jetting issues, starter clutch wear, potential for aging electrical components (e.g., voltage regulator), shaft drive maintenance (lubrication).
Parts Information
Part Number Convention:
Service manuals typically list specific Suzuki part numbers for common replacement items.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle History:
Suzuki has a long history of producing diverse motorcycles, from sportbikes to cruisers and off-road models. Known for innovative engineering and reliable performance.
Model Evolution
Intruder Lineage:
The VS700GLE is part of the Intruder line, Suzuki's cruiser motorcycle series. It was a precursor to larger displacement models like the VS800 and M800/M109R. The 700cc displacement was often due to US import tariffs at the time.
Production
Production Period:
The VS700 Intruder was produced from 1985 to 1987, with the VS750 taking over thereafter. The 'GLE' designation likely signifies a specific trim or option package for 1986.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Awards 1980S:
Specific awards for the VS700GLE are not widely documented, but the Intruder line was generally well-received for its styling and V-twin character within the cruiser market of the era.
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