Suzuki Wagon R SR410 SR412 1998-1999 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Suzuki Model: Wagon R Chassis Code: SR410, SR412 Model Years Covered: 1998, 1999 Generation Generation Designation: Second Generation (CT/CV Series) Codes Internal Code Sr410: Likely 1.0L Engine Variant Internal Code Sr412: Likely 1.2L Engine Variant 👋 Introduction Market Position Vehicle Segment: Kei car/Mini MPV (depending on specific market classification) Target Audience: Budget-conscious consumers, city dwellers, small families Competitive Analysis Competitors 1998 1999: Daihatsu Move, Honda Life, Mitsubishi Minica, Nissan Kix (depending on market) Key Features Design Philosophy: Maximizing interior space within compact dimensions, practicality, fuel efficiency Manual Value Proposition: Empowers owners and independent technicians to perform comprehensive repairs and maintenance, saving on dealership costs 📋 Manual Details Coverage Areas Primary Market: Global (Likely focusing on models sold in markets receiving the SR410/SR412 designation) Geographic Focus: Global, with potential emphasis on Asian and European markets where this model was prevalent Page Count Estimated Pages: Hundreds of pages (as stated in product description) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description, typical for international manuals) Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Engine mechanicals (including assembly, disassembly, timing, lubrication, cooling), Engine electricals (ignition, fuel injection, emissions control, sensors) Transmission: Manual transmission (MT) and Automatic transmission (AT) service, troubleshooting, and overhaul Drivetrain: Front-wheel drive (FWD) system, driveshafts, differential Suspension: Front and rear suspension systems (struts, springs, control arms, bushings), wheel alignment specifications Brakes: Hydraulic brake system (master cylinder, brake lines, calipers/wheel cylinders, brake pads/shoes), parking brake system Steering: Steering column, steering gear (rack and pinion), power steering system (if equipped) Electrical: 12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, body electrical (wipers, horn, power windows, central locking if equipped) Body: Body panel removal/installation, interior trim, exterior trim, glass, doors, hood, tailgate HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service and repair Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plug replacement, fluid checks), lubrication points Troubleshooting: System-specific diagnostic charts, common problems and solutions, electrical symptom analysis Repair: Step-by-step repair instructions for all major vehicle components and systems Overhaul: Complete engine and transmission overhaul procedures Diagnosis: Detailed diagnostic procedures, including wiring diagrams and trouble codes (OBD-I/OBD-II if applicable) Disassembly Assembly: Exploded views and procedures for component removal and installation Technical Depth Depth Level: Comprehensive (covers basic maintenance to full rebuilds) Detail Level: Highly detailed with step-by-step instructions, torque specifications, and diagnostic data Visual Aids: Hundreds of detailed photos and diagrams, exploded views 📊 Manual Specifications File Format Compatibility: Windows and MAC OS Accessibility: Instant download, use on multiple devices Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: Digital (PDF) Paper Type Paper Quality: N/A (Digital Format) Licensing Licensing: Lifetime use, no expiry or renewal fees ⚙️ Engine Specifications Primary Engine Sr410 Engine Code: Likely G10A or similar 1.0L 3-cylinder engine Sr410 Displacement: Approximately 993 cc Sr410 Configuration: Inline 3-cylinder, SOHC or DOHC Sr410 Power Output: Approximately 50-60 PS (gross) Sr410 Torque Output: Approximately 80-90 Nm (gross) Sr412 Engine Code: Likely G12B or similar 1.2L 3-cylinder engine Sr412 Displacement: Approximately 1200 cc Sr412 Configuration: Inline 3-cylinder, DOHC Sr412 Power Output: Approximately 65-75 PS (gross) Sr412 Torque Output: Approximately 95-105 Nm (gross) Performance Fuel Type: Unleaded gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Cooling System Coolant Type: Ethylene glycol-based antifreeze (specific Suzuki coolant recommended) Lubrication Engine Oil Capacity Sr410: Approximately 3.0-3.5 Liters (with filter, consult manual for exact) Engine Oil Viscosity Sr410: 5W-30 or 10W-30 (API SG or higher) Engine Oil Capacity Sr412: Approximately 3.0-3.5 Liters (with filter, consult manual for exact) Engine Oil Viscosity Sr412: 5W-30 or 10W-30 (API SG or higher) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (MT) Optional Transmission Type Optional: 3-speed or 4-speed Automatic Transmission (AT) Features Transmission Fluid Mt: API GL-4 SAE 75W-90 or 80W-90 gear oil Transmission Fluid At: Dexron II or III equivalent (consult manual for exact specification) 📐 Dimensions Exterior Length Mm: Approx. 3395-3400 mm (Kei car regulations in some markets) Width Mm: Approx. 1475-1500 mm (Kei car regulations in some markets) Height Mm: Approx. 1600-1630 mm Wheelbase Mm: Approx. 2360-2365 mm Weights Curb Weight Kg: Approx. 800-900 kg (depending on transmission and options) 🛡️ Safety Features Ratings Crash Test Results: Information typically varies by market and test institution. Early 2000s Kei cars generally had lower safety ratings compared to modern standards. Active Features ABS: Optional on some trims Traction Control: Rarely equipped on this model Passive Features Airbags: Driver airbag standard on many trims, passenger airbag optional Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, cassette player...
Front and rear suspension systems (struts, springs, control arms, bushings), wheel alignment specifications
Brakes:
Hydraulic brake system (master cylinder, brake lines, calipers/wheel cylinders, brake pads/shoes), parking brake system
Steering:
Steering column, steering gear (rack and pinion), power steering system (if equipped)
Electrical:
12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, body electrical (wipers, horn, power windows, central locking if equipped)
Worn bushings, strut mount issues, tie rod end wear
Common Problems Electrical:
Corroded ground points, aging wiring harnesses, alternator or starter motor failure
Common Problems Body:
Rust in common areas (wheel arches, sills), door lock actuator failure
📚 Vehicle History
Brand Heritage
Suzuki History:
Suzuki has a long history of producing compact and fuel-efficient vehicles, particularly in the Kei car segment in Japan.
Model Evolution
Wagon R History:
The Wagon R was introduced in 1993 as a high-roofed Kei car, emphasizing interior space and practicality. The second generation (1998-2003) brought updated styling and technology.
Production
Production Location:
Primarily Japan, with potential assembly in other Suzuki plants globally
🏆 Awards & Recognition
Recognitions
Awards General:
The Suzuki Wagon R has consistently been a top-selling vehicle in Japan for its practicality and affordability, often receiving accolades for value.
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