TEREX TA27 TA ARTICULATED DUMP Truck Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Terex Model: TA27 TA-27 Articulated Dump Truck Vehicle Type: Articulated Dump Truck Codes Tier Standard: Tier 3 👋 Introduction Market Position Target Audience: Professional mechanics and DIY owners seeking cost-effective repairs. Key Features Value Proposition: Provides dealer-level repair information, enabling users to perform maintenance and repairs themselves, saving money. Data Longevity: Save forever to hard disk; independent of physical media degradation. Accessibility: No waiting for postal delivery, accessible on any device with a PDF reader. Manual Access: No need to install any extra software (beyond standard PDF reader). 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Included Components: Parts Catalog Additional Manuals: Parts Catalog Manual is also included. Manual Type Type: Electronic Workshop Service Repair Manual Language Language: English Format Delivery Format: ZIP archive containing PDF documents Required Viewer: Adobe Acrobat Reader Extraction Software: WinZip or WinRAR Page Count Estimated Page Count: Not specified, but comprehensive content implies a substantial number of pages. 📖 Manual Coverage Systems Covered Chassis And Frames: Chassis System, Frames System, Articulation and Oscillation Pivot Engine And Cooling: Engine System, Engine and Mounting, Cooling Fan System, Air Cleaner System, Cooling System, Radiator and Mounting, Transmission Oil Cooler, Hydraulic Oil Cooler Drivetrain And Axles: Transmission System, Drivelines System, Front Axle Group, Differential Drive Head, Centre Axle System, Rear Axle Group Brakes And Suspension: Brake Parts, Parking Brake, Suspension System, Braking System, Accumulators System, Treadle Valve System Hydraulics And Steering: Main Hydraulic Valve, Steering System Schematic, Steering Valve, Steering Cylinder, Hydraulic Tank, Main Hydraulic Pump, Body Control Lever, Body Cylinder System Operator Environment: Operators Compartment, Cab and Mounting, Driver Seat and Mounting, Air Conditioning Electrical And Controls: Electrical System, Hydraulic System ECU, Switches and Sensors, Circuit Diagrams, Electronic Foot Pedal Bodywork And Misc: Hood and Mounting, Body System Schematic, Body and Mounting, Wheel Rim and Tyre, Lubrication System Torque Specifications: Includes standard bolt and nut torque specifications and axle bolt and nut torque specifications. Wheel And Tyre: Wheel Rim and Tyre Procedures Included General Procedures: General Information, Service Tools, Standard Bolt and Nut, Torque Specification, Technical Data, Welding Procedure, Lubrication System Maintenance And Repair: Detailed repair and overhaul procedures for all covered systems. Troubleshooting: Implied through detailed system descriptions and circuit diagrams. Welding: Includes Welding Procedure section. Technical Depth Depth: Comprehensive workshop level covering diagnosis, repair, overhaul, and component replacement. Diagnostic Tools: Details service tools required for repairs. Information Type: Very detailed instructions. 📊 Manual Specifications File Format File Type: PDF Software Compatibility: Compatible with all Windows and Mac operating systems. Print Quality Diagram Quality: High Definition Diagrams Structure Content Organization: Well-structured contents with bookmarks for every chapter. Usability Searchability: Assumed to be searchable if using Adobe Acrobat Reader with text-based PDFs. Printability: Ready to Print Binding Type Binding: Digital (PDF format). Paper Type Paper Type: N/A (Digital Format). ⚙️ Engine Specifications Primary Engine Engine Model: QSM11 Engine Configuration: 6-Cylinder, In-line Engine Cycle: 4-Cycle Cooling System: Water-Cooled Aspiration: Turbocharged Displacement: 10.8 Liters Engine Manufacturer Component: Cummins (QSM11 is a Cummins engine model) Performance Horsepower: Not specified in product info, but typically in the 250-300 HP range for this class. Torque: Not specified in product info, but substantial torque is characteristic of QSM11. Fuel System Fuel Type: Diesel 🔧 Transmission Standard Transmission Model: ZF 6WG 260 Transmission Type: 6-Speed Automatic Transmission Manufacturer Component: ZF (ZF is a major transmission component supplier) Features Transmission Control: Electronic 📐 Dimensions Exterior Articulated Dump Truck Design: Two-part chassis connected by an articulation and oscillation pivot. Weights Gross Vehicle Weight: Not specified in product info, but typically around 20-25 metric tons for a 27-ton class truck. Payload Capacity: Typically around 27,000 kg / 27 US tons. Operating Weight: Not specified in product info. 🛡️ Safety Features Active Features Braking System Type: Hydraulic with accumulators, including parking brake system. Passive Features Operator Protection: Operator's compartment, cab, and driver seat mounting are covered, implying design for operator safety. 💡 Technology Features Driver Assistance Electronic Foot Pedal: Indicates modern electronic throttle control for improved operator comfort and fuel efficiency. Controls Hydraulic System ECU: Suggests electronic control unit managing critical hydraulic functions for precision and efficiency. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to specific QSM11 service recommendations; typically 250-500 hours depending on operating conditions. Transmission Fluid Change: Refer to ZF 6WG 260 service recommendations; typically based on operating hours and fluid condition. Fluid Specifications Engine Oil Type: Refer to QSM11 manual for specific API CJ-4 or equivalent, viscosity grade (e.g., 15W-40). Transmission Fluid Type: Refer to ZF 6WG 260 manual for specific ATF specification (e.g., ZF TE-ML 09 or similar). Hydraulic Fluid Type: Typically ISO VG 46 Hydraulic Oil, specific grade to be confirmed in manual. Known Issues Articulation Pivot Wear: Common on heavy-duty articulated vehicles, requiring regular lubrication and inspection of wear components. Hydraulic System Maintenance: Importance...
Main Hydraulic Valve, Steering System Schematic, Steering Valve, Steering Cylinder, Hydraulic Tank, Main Hydraulic Pump, Body Control Lever, Body Cylinder System
Operator Environment:
Operators Compartment, Cab and Mounting, Driver Seat and Mounting, Air Conditioning
Electrical And Controls:
Electrical System, Hydraulic System ECU, Switches and Sensors, Circuit Diagrams, Electronic Foot Pedal
Bodywork And Misc:
Hood and Mounting, Body System Schematic, Body and Mounting, Wheel Rim and Tyre, Lubrication System
Torque Specifications:
Includes standard bolt and nut torque specifications and axle bolt and nut torque specifications.
Wheel And Tyre:
Wheel Rim and Tyre
Procedures Included
General Procedures:
General Information, Service Tools, Standard Bolt and Nut, Torque Specification, Technical Data, Welding Procedure, Lubrication System
Maintenance And Repair:
Detailed repair and overhaul procedures for all covered systems.
Troubleshooting:
Implied through detailed system descriptions and circuit diagrams.
Welding:
Includes Welding Procedure section.
Technical Depth
Depth:
Comprehensive workshop level covering diagnosis, repair, overhaul, and component replacement.
Diagnostic Tools:
Details service tools required for repairs.
Information Type:
Very detailed instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Software Compatibility:
Compatible with all Windows and Mac operating systems.
Print Quality
Diagram Quality:
High Definition Diagrams
Structure
Content Organization:
Well-structured contents with bookmarks for every chapter.
Usability
Searchability:
Assumed to be searchable if using Adobe Acrobat Reader with text-based PDFs.
Printability:
Ready to Print
Binding Type
Binding:
Digital (PDF format).
Paper Type
Paper Type:
N/A (Digital Format).
⚙️ Engine Specifications
Primary Engine
Engine Model:
QSM11
Engine Configuration:
6-Cylinder, In-line
Engine Cycle:
4-Cycle
Cooling System:
Water-Cooled
Aspiration:
Turbocharged
Displacement:
10.8 Liters
Engine Manufacturer Component:
Cummins (QSM11 is a Cummins engine model)
Performance
Horsepower:
Not specified in product info, but typically in the 250-300 HP range for this class.
Torque:
Not specified in product info, but substantial torque is characteristic of QSM11.
Fuel System
Fuel Type:
Diesel
🔧 Transmission
Standard
Transmission Model:
ZF 6WG 260
Transmission Type:
6-Speed Automatic
Transmission Manufacturer Component:
ZF (ZF is a major transmission component supplier)
Features
Transmission Control:
Electronic
📐 Dimensions
Exterior
Articulated Dump Truck Design:
Two-part chassis connected by an articulation and oscillation pivot.
Weights
Gross Vehicle Weight:
Not specified in product info, but typically around 20-25 metric tons for a 27-ton class truck.
Payload Capacity:
Typically around 27,000 kg / 27 US tons.
Operating Weight:
Not specified in product info.
🛡️ Safety Features
Active Features
Braking System Type:
Hydraulic with accumulators, including parking brake system.
Passive Features
Operator Protection:
Operator's compartment, cab, and driver seat mounting are covered, implying design for operator safety.
💡 Technology Features
Driver Assistance
Electronic Foot Pedal:
Indicates modern electronic throttle control for improved operator comfort and fuel efficiency.
Controls
Hydraulic System ECU:
Suggests electronic control unit managing critical hydraulic functions for precision and efficiency.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to specific QSM11 service recommendations; typically 250-500 hours depending on operating conditions.
Transmission Fluid Change:
Refer to ZF 6WG 260 service recommendations; typically based on operating hours and fluid condition.
Fluid Specifications
Engine Oil Type:
Refer to QSM11 manual for specific API CJ-4 or equivalent, viscosity grade (e.g., 15W-40).
Transmission Fluid Type:
Refer to ZF 6WG 260 manual for specific ATF specification (e.g., ZF TE-ML 09 or similar).
Hydraulic Fluid Type:
Typically ISO VG 46 Hydraulic Oil, specific grade to be confirmed in manual.
Known Issues
Articulation Pivot Wear:
Common on heavy-duty articulated vehicles, requiring regular lubrication and inspection of wear components.
Hydraulic System Maintenance:
Importance of clean hydraulic fluid and regular filter changes to prevent premature component wear.
Articulated Dump Truck Usage:
Subject to significant stress; proper maintenance is crucial for longevity and performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Terex Corporation, a well-established manufacturer of construction and mining equipment.
Model Evolution
Articulated Dump Truck Segment:
Part of Terex's line of robust and reliable articulated dump trucks designed for heavy-duty off-road material transport.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Terex is known for producing durable and reliable construction equipment, suggesting this model benefits from that reputation.
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