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TGB Blade 400/425 ATV Workshop Repair Manual Download PDF

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🏷️ Basic Information Identification Make: TGB Model: Blade 400 / Blade 425 Vehicle Type: All-Terrain Vehicle (ATV) Product Type: Workshop Repair Manual 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and TGB ATV owners seeking detailed technical guidance. Competitive Analysis Value Proposition: Provides professional-grade repair and maintenance information, enabling owners to service their ATVs effectively and reduce reliance on costly professional repairs. Key Features Comprehensiveness: Covers a wide range of systems and procedures, offering a complete resource for vehicle upkeep. Accessibility: Digital PDF format ensures immediate access and ease of use across multiple devices. 📋 Manual Details Coverage Areas General Information: True Service Maintenance: True Lubrication System: True Fuel System: True Engine Mechanical: True Cylinder Head Valve Train: True Cylinder Piston Assembly: True V Type Belt Driving System: True Kick Starter: True Final Drive Mechanism: True Alternator Starting Clutch: True Crankshaft Crankcase: True Cooling System: True Body Cover Panels: True Front Brake: True Front Wheel Assembly: True Steering System: True Front Suspension: True Rear Brake: True Rear Wheel Assembly: True Rear Cushion Suspension: True Electrical Equipment: True Electrical Diagrams: True Page Count Estimated Pages: Varies based on specific model year and engine, but typically 300-500 pages for comprehensive workshop manuals. Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission System: CVT belt drive system, clutch, gear reduction, and final drive maintenance and repair. Braking System: Front and rear hydraulic brake systems, including caliper, master cylinder, and fluid service. Suspension Steering: Front and rear suspension components, steering linkage, and wheel alignment. Electrical System: Wiring diagrams, component testing, ignition system, charging system, starting system, and lighting. Cooling System: Radiator, fan, thermostat, water pump, and coolant specifications. Fuel System: Carburetor (or fuel injection if applicable), fuel pump, fuel filter, and tank service. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain/belt adjustments. Troubleshooting: Diagnostic flowcharts and common problem identification for various systems. Repair And Rebuild: Step-by-step instructions for component removal, repair, and installation. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, and component tolerances. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Searchability: Likely text-searchable if created from a digital source, enabling quick information retrieval. Print Quality Resolution: Dependent on the source scan/creation, generally high enough for clarity of diagrams and text in PDF format. Binding Type Binding: Not applicable (Digital PDF download) Paper Type Paper: Not applicable (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type 400: Likely a 4-stroke, single-cylinder, liquid-cooled engine (specific displacement often around 300-400cc for '400' models). Engine Type 425: Likely a 4-stroke, single-cylinder, liquid-cooled engine (specific displacement often around 360-425cc for '425' models). Engine Configuration: SOHC (Single Overhead Camshaft) is common for this class of ATV. Performance Horsepower Estimate 400: Typically in the range of 20-25 HP, subject to specific engine tuning and emissions regulations. Horsepower Estimate 425: Typically in the range of 25-30 HP, subject to specific engine tuning and emissions regulations. Fuel System Fuel Delivery: Likely Carburetor for both models, though some later versions might feature electronic fuel injection (EFI). Fuel Type: Unleaded Gasoline (Octane rating typically 87 or higher). 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse. Features Drive System: Selectable 2WD/4WD is a common feature on these models. Gear Reduction: In-line gear reduction for final drive, often using enclosed driveshafts and differentials. 📐 Dimensions Exterior Length Estimate: Typically around 2000-2200 mm (78-87 inches). Width Estimate: Typically around 1100-1200 mm (43-47 inches). Height Estimate: Typically around 1150-1250 mm (45-49 inches). Weights Dry Weight Estimate: Likely in the range of 250-300 kg (550-660 lbs). Towing Capacity Estimate: Often rated around 300-500 kg (660-1100 lbs), depending on chassis and drivetrain. Payload Capacity Estimate: Typically around 150-200 kg (330-440 lbs). 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet general safety standards for ATVs, though specific certifications may vary by region. Active Features Braking: Hydraulic disc brakes on all wheels for reliable stopping power. Passive Features Chassis Design: Robust frame designed for off-road use and stability. Lighting: Headlights, taillights, and brake lights for visibility. 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge, warning lights). No advanced infotainment systems expected. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100 hours or annually, whichever comes first. Specific interval in manual. Air Filter Cleaning: Frequent inspection, cleaning every 50 hours, replacement annually or as needed based on conditions. Specific interval in manual. Spark Plug Replacement: Typically every 100 hours or annually. Specific interval in manual. Gear Oil Change: Typically every...
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TGB Blade 400/425 ATV Workshop Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
TGB
Model:
Blade 400 / Blade 425
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Type:
Workshop Repair Manual
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and TGB ATV owners seeking detailed technical guidance.
Competitive Analysis
Value Proposition:
Provides professional-grade repair and maintenance information, enabling owners to service their ATVs effectively and reduce reliance on costly professional repairs.
Key Features
Comprehensiveness:
Covers a wide range of systems and procedures, offering a complete resource for vehicle upkeep.
Accessibility:
Digital PDF format ensures immediate access and ease of use across multiple devices.
📋 Manual Details
Coverage Areas
General Information:
True
Service Maintenance:
True
Lubrication System:
True
Fuel System:
True
Engine Mechanical:
True
Cylinder Head Valve Train:
True
Cylinder Piston Assembly:
True
V Type Belt Driving System:
True
Kick Starter:
True
Final Drive Mechanism:
True
Alternator Starting Clutch:
True
Crankshaft Crankcase:
True
Cooling System:
True
Body Cover Panels:
True
Front Brake:
True
Front Wheel Assembly:
True
Steering System:
True
Front Suspension:
True
Rear Brake:
True
Rear Wheel Assembly:
True
Rear Cushion Suspension:
True
Electrical Equipment:
True
Electrical Diagrams:
True
Page Count
Estimated Pages:
Varies based on specific model year and engine, but typically 300-500 pages for comprehensive workshop manuals.
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission System:
CVT belt drive system, clutch, gear reduction, and final drive maintenance and repair.
Braking System:
Front and rear hydraulic brake systems, including caliper, master cylinder, and fluid service.
Suspension Steering:
Front and rear suspension components, steering linkage, and wheel alignment.
Electrical System:
Wiring diagrams, component testing, ignition system, charging system, starting system, and lighting.
Cooling System:
Radiator, fan, thermostat, water pump, and coolant specifications.
Fuel System:
Carburetor (or fuel injection if applicable), fuel pump, fuel filter, and tank service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain/belt adjustments.
Troubleshooting:
Diagnostic flowcharts and common problem identification for various systems.
Repair And Rebuild:
Step-by-step instructions for component removal, repair, and installation.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, and component tolerances.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Searchability:
Likely text-searchable if created from a digital source, enabling quick information retrieval.
Print Quality
Resolution:
Dependent on the source scan/creation, generally high enough for clarity of diagrams and text in PDF format.
Binding Type
Binding:
Not applicable (Digital PDF download)
Paper Type
Paper:
Not applicable (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type 400:
Likely a 4-stroke, single-cylinder, liquid-cooled engine (specific displacement often around 300-400cc for '400' models).
Engine Type 425:
Likely a 4-stroke, single-cylinder, liquid-cooled engine (specific displacement often around 360-425cc for '425' models).
Engine Configuration:
SOHC (Single Overhead Camshaft) is common for this class of ATV.
Performance
Horsepower Estimate 400:
Typically in the range of 20-25 HP, subject to specific engine tuning and emissions regulations.
Horsepower Estimate 425:
Typically in the range of 25-30 HP, subject to specific engine tuning and emissions regulations.
Fuel System
Fuel Delivery:
Likely Carburetor for both models, though some later versions might feature electronic fuel injection (EFI).
Fuel Type:
Unleaded Gasoline (Octane rating typically 87 or higher).
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse.
Features
Drive System:
Selectable 2WD/4WD is a common feature on these models.
Gear Reduction:
In-line gear reduction for final drive, often using enclosed driveshafts and differentials.
📐 Dimensions
Exterior
Length Estimate:
Typically around 2000-2200 mm (78-87 inches).
Width Estimate:
Typically around 1100-1200 mm (43-47 inches).
Height Estimate:
Typically around 1150-1250 mm (45-49 inches).
Weights
Dry Weight Estimate:
Likely in the range of 250-300 kg (550-660 lbs).
Towing Capacity Estimate:
Often rated around 300-500 kg (660-1100 lbs), depending on chassis and drivetrain.
Payload Capacity Estimate:
Typically around 150-200 kg (330-440 lbs).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet general safety standards for ATVs, though specific certifications may vary by region.
Active Features
Braking:
Hydraulic disc brakes on all wheels for reliable stopping power.
Passive Features
Chassis Design:
Robust frame designed for off-road use and stability.
Lighting:
Headlights, taillights, and brake lights for visibility.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, fuel gauge, warning lights). No advanced infotainment systems expected.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100 hours or annually, whichever comes first. Specific interval in manual.
Air Filter Cleaning:
Frequent inspection, cleaning every 50 hours, replacement annually or as needed based on conditions. Specific interval in manual.
Spark Plug Replacement:
Typically every 100 hours or annually. Specific interval in manual.
Gear Oil Change:
Typically every 200 hours or annually. Specific interval in manual.
Fluid Specifications
Engine Oil:
Likely SAE 10W-40 or 20W-50, API SG or higher, JASO MA/MA2 rated. Specific recommendation in manual.
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water, typically a 50/50 ratio. Specific type and capacity in manual.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Specific type in manual.
Known Issues
Cvt Belt Wear:
As with many ATVs, CVT belt wear is a common maintenance item, requiring inspection and replacement based on mileage/hours.
Carburetor Tuning:
Carburetors may require periodic cleaning and adjustment for optimal performance, especially after prolonged storage or exposure to contaminants.
📚 Vehicle History
Brand Heritage
Manufacturer:
TGB (Tung Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for scooters, ATVs, and motorcycles.
Model Evolution
Lineage:
The Blade series represents TGB's entry into the utility and recreational ATV market, often featuring competitive pricing and solid build quality.
Production
Typical Production Period:
These models were likely produced throughout the 2000s and early 2010s, with potential updates in later years.
🏆 Awards & Recognition
Recognitions
Market Reception:
TGB ATVs are generally recognized for offering good value for money within their respective market segments.
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