Basic Information Identification Make: Toyota Model Family: 7FDU Series Product Type: Workshop Service Repair Manual Product Name: Toyota Diesel Forklift Truck 7FDAU50 7FDKU40 7FDU35 7FDU45 7FDU60 7FDU70 7FDU80 Workshop Service Repair Manual Vehicle Type: Diesel Forklift Truck Codes Series Code: 7FDU Covered Models: 7FDAU50, 7FDKU40, 7FDU35, 7FDU45, 7FDU60, 7FDU70, 7FDU80 Related Series: 7FGU Series, 7FGCU Series Introduction Market Position Industry Segment: Industrial Material Handling Equipment Target User: Toyota Forklift Technicians, Maintenance Staff, Fleet Managers, Independent Repair Shops Competitive Analysis Competitors: Clark, Hyster, Yale, Mitsubishi, Caterpillar (Forklifts) Differentiation: Toyota's reputation for reliability and durability, supported by factory-level documentation Key Features Content Scope: Comprehensive coverage of operational, maintenance, and repair procedures. Information Source: Original factory issued documentation Usability: Enhanced by high-quality images, clear diagrams, and digital search functionality. Manual Details Coverage Areas Primary Coverage: Service procedures for Toyota Diesel Forklift Trucks Specific Model Coverage: 7FDU35-80 series, 7FGCU35-70 series, and variants like 7FDAU50, 7FDKU40 Page Count Main Service Manual: 596 Pages Update Manual: 134 Pages Wiring Diagrams: 26 Pages Manual Type Primary Manual Type: Workshop Service Repair Manual Supplementary Documentation: Update Manual, Wiring Diagrams Manual Language Language: English Format Primary Format: ZIP Archive Contained Formats: PDF Digital Features: Printable, Searchable Text, Navigation Bookmarks Manual Coverage Systems Covered Powertrain And Drivetrain: Engine, Torque Converter, Transmission, Propeller Shaft, Differential, Front Axle, Rear Axle Chassis And Control: Steering, Brake, SAS (Swing/Sideshift Axle System) Material Handling: Material Handling System, Mast, Cylinder, Oil Pump, Oil Control Valve Body And Operator: Body, OPS (Operator Presence System) - mentioned in update Electrical: Wiring Diagrams Procedures Included Maintenance: Regular servicing, checks, fluid changes, filter replacements Troubleshooting: Diagnostic procedures for various systems and components Repair And Rebuild: Detailed step-by-step instructions for component disassembly, repair, and reassembly Adjustment: Calibration and adjustment of various systems (e.g., brakes, steering, hydraulics) Installation: Component installation guidance Technical Depth Depth Level: Comprehensive, factory-level repair and maintenance guidance Diagnostic Focus: In-depth diagnostic charts and troubleshooting trees Specifications Data: Torque specifications, clearances, fluid capacities, electrical values Manual Specifications File Format Document Format: PDF (Portable Document Format) Print Quality Illustration Quality: High-quality illustrated images Diagram Clarity: Clear and detailed circuit diagrams Binding Type Digital Binding: Searchable Text and Navigation Bookmarks within PDFs Physical Binding Potential: Printable, allowing for custom binding Paper Type Suggested Print Paper: Standard A4 or Letter size, good quality paper for durability Engine Specifications Primary Engine Engine Type: Diesel Engine Family Mention: Specific diesel engine models are not explicitly listed in product info, but are integrated into the 7FDU series. Performance Power Output Typical: Varies by specific model (e.g., 3500 lbs to 8000 lbs capacity), but generally designed for robust industrial operation. Specific HP/Torque figures would be detailed within the manual. Fuel System Fuel Type: Diesel fuel System Components: Fuel injection system, filters, tank. Details on specific injection systems (e.g., mechanical, common rail) would be in the manual. Transmission Standard Transmission Type: Automatic Transmission with Torque Converter Optional Optional Transmissions: Not typically applicable for this industrial equipment; standard offering is optimized for forklift operation. Features Transmission Features: Designed for smooth power delivery, precise control, and durability under heavy load cycles. Specific gear ratios and control valve functions detailed in manual. Dimensions Exterior Overall Dimensions: Varies significantly by model capacity (e.g., 7FDU35 to 7FDU80). Detailed dimensions (length, width, height, mast height, lowered/raised) are specific to each model and found in the manual. Weights Operating Weight: Varies by model capacity. Specific weight figures (curb weight, load capacity) are detailed within the manual for each variant. Load Capacity Range: Approximately 3,500 lbs (7FDU35) to 8,000 lbs (7FDU80), specific to model designation. Safety Features Active Features Active Safety Systems: SAS (System of Active Stability) is a key feature, designed to enhance stability during operation and cornering. Specifics on its function and maintenance are in the manual. Operator Safety: Operator Presence System (OPS) mentioned in update manual, ensures forklift operation only when operator is seated. Passive Features Operator Protection: Overhead guard, seatbelt, ergonomic operator compartment design. Technology Features Infotainment Infotainment System: Not applicable; forklifts are industrial equipment with focus on operational controls and safety, not infotainment. Driver Assistance Assistive Technologies: SAS (System of Active Stability) and OPS (Operator Presence System) are the primary technological features for enhancing safe operation. Connectivity Connectivity Features: Not applicable for standard forklifts of this era; focus is on mechanical and hydraulic systems. Maintenance Service Intervals Routine Maintenance: Detailed service schedules for daily, weekly, monthly, and annual checks, fluid changes, and component inspections are provided. Specific intervals depend on operating hours and conditions. Fluid Specifications Engine Oil: Specific viscosity grade (e.g., 15W-40 API CF or equivalent) and capacity will be detailed in the manual. Likely requires a heavy-duty diesel engine oil. Transmission Fluid: Specific Automatic Transmission Fluid (ATF) type and capacity are crucial and provided in the manual. Likely a DEXRON-III or equivalent, but verification is essential. Hydraulic Fluid:...