Original Illustrated Factory Workshop Service Manual for Toyota LPG Forklift Truck Type 5FGC.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
30-5FGC10
30-5FGC13
30-5FGC15
5FGC10
5FGC13
5FGC15

Language: English
Format: ZIP, Contained:
CE006 PDF manual. 338 Pages. This manual covers the service procedures of the TOYOTA FORKLIFT
5FGC 7 0- 7 5 Series
CE010 PDF Manual. 46 Pages. This manual covers the explanation and service procedures of the TOYOTA
FORKLIFT 5FGC/30 - 5FGC 10, 13, 15 Series mounted with Daikin's torque converter

Contents:
GENERAL
EXTERIOR VIEWS
VEHICLE LISTING .
FRAME NUMBER
ABBREVIATIONS
OPERATIONAL TIPS
STANDARD BOLT & NUT TIGHTENING TORQUE
HIGH PRESSURE HOSE FllTlNG
TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WlRE ROPE
SUSPENSION ANGLE
COMPONENT WEIGHT
RECOMMENDED LUBRICANT QUANTITY & TYPE
LUBRICATION CHARTS
PERIODIC MAINTENANCE
PERIODIC REPLACEMENT LUBRICANTS
AND PARTS .
ENGINE
GENERAL
ENGINE PERFORMANCE CURVES
ENGINE ASSEMBLY REMOVAL & INSTALLATION
ENGINE TUNE-UP
AIR CLEANER
SPECIFICATIONS
COMPONENTS
INSPECTION
RADIATOR
GENERAL
COMPONENTS
REMOVAL, INSPECTION , INSTALLATION
MUFFLER & EXHAUST PIPE
GENERAL
COMPONENTS
REMOVAL, INSPECTION, INSTALLATION
BAlTERY
COMPONENTS
SPECIFICATIONS,
INSPECTION, REMOVAL, INSTALLATION
STARTING MOTOR
REMOVAL, INSTALLATION
ALTERNATOR
REMOVAL, INSTALLATION
ACCELERATOR PEDAL
ADJUSTMENT
COMPONENTS .
TORQUE CONVERTER
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
COMPONENTS
SPECIFICATIONS
TROUBLESHOOTING
CONTROLVALVE
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY
TORQUE CONVERTER W/TRANSMISSION REMOVAL & INSTALLATION
OIL PUMP CASE SUB-ASSY
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
TORQUE CONVERTER
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
TRANSMISSION
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
MEASUREMENT&TEST
DIFFERENTIAL
GENERAL
SPECIFICATIONS
COMPONENTS
DIFFERENTIAL ASSY
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY & ADJUSTMENT, INSTALLATION
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT AXLE SHAFT& HUB
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, l NSTALLATION
FRONT AXLE ASSY REMOVAL & INSTALLATION
REAR AXLE
REAR AXLE ASSY
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
REAR AXLE CYLINDER
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY AND INSTALLATION
REAR WHEEL ALIGNMENT
TOE IN
STEERING ANGLE
STEERING
GENERAL
COMPONENTS
SPECIFICATIONS
HYDROSTATIC STEERING VALVE
GENERAL
CONSTRUCTION
FUNCTION
RELIEF VALVE
REMOVAL, DISASSEMBLY, INSPECTION, INSTALLATION, ADJUSTMENT
MAST JACKET ASSY
DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
BRAKE
GENERAL
COMPONENTS
SPECIFICATIONS
HYDROSTATIC STEERING VALVE
GENERAL
CONSTRUCTION
FUNCTION
RELIEF VALVE
REMOVAL, DISASSEMBLY, INSPECTION, INSTALLATION, ADJUSTMENT
MAST JACKET ASSY
DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
BODY
BODY FRAME
COMPONENTS
ENGINE HOOD REMOVAL & INSTALLATION
ENGINE HOOD LOCK CABLE REPLACEMENT
BALANCE WEIGHT REMOVAL & INSTALLATION
COMBINATION METER
COMPONENTS
REMOVAL, INSTALLATION
COMBINATION METER PARTS REPLACEMENT
MATERIAL HANDLING SYSTEM
NATURAL DROP TEST
NATURALFORWARD'TILTTEST
OIL LEAK TEST
LIFT CYLINDER
TILT CYLINDER .
MAST
V MAST ASSY
COMPONENTS
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
LIFTBRACKET
REMOVAL, DISASSEMBLY, ASSEMBLY AND INSTALLATION
CHAIN WHEEL AND CHAIN
REMOVAL, INSPECTION, INSTALLATION, ADJUSTMENT
FORKS
REMOVAL, INSTALLATION, INSPECTION
MAST ADJUSTMENT
LlFT BRACKET LlFT ROLLER ADJUSTMENT
MAST LIFT ROLLER ADJUSTMENT
MAST STRIP ADJUSTMENT
LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
FV.FSV MAST ASSY
COMPONENTS
MAST ADJUSTMENT (FV.FSV)
LIFT BRACKET LIFT ROLLER ADJUSTMENT
MAST LIFT ROLLER ADJUSTMENT
CYLINDER
V MAST ASSY
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
LIFTBRACKET
REMOVAL
DISASSEMBLY
ASSEMBLY AND INSTALLATION
CHAIN WHEEL AND CHAIN
REMOVAL
INSPECTION
INSTALLATION
ADJUSTMENT
FORKS
REMOVAL
INSTALLATION
INSPECTION
MAST ADJUSTMENT
LlFT BRACKET LlFT ROLLER ADJUSTMENT
MAST LIFT ROLLER ADJUSTMENT
MAST STRIP ADJUSTMENT
LlFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
FV.FSV MAST ASSY
COMPONENTS
MAST ADJUSTMENT (FV.FSV)
LIFT BRACKET LIFT ROLLER ADJUSTMENT
MAST LIFT ROLLER ADJUSTMENT .
OIL PUMP
GENERAL
SPECIFICATIONS
COMPONENTS
OILPUMPASSY
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY
TEST PROCEDURE
OIL CONTROL VALVE
GENERAL
HYDRAULIC PRESSURE CIRCUIT DIAGRAM
SPECIFICATIONS
COMPONENTS
OIL CONTROL VALVE ASSY
REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION, ADJUSTMENT
OIL CONTROL VALVE LINK
COMPONENTS
DISASSEMBLY, INSPECTION, INSTALLATION
APPENDIX
SST LIST
TABLE OF SERVICE STANDARDS
WIRING DIAGRAM