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VAUXHALL OPEL CALIBRA Workshop Repair Manual 1989-1997

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🏷️ Basic Information Identification Make: Vauxhall Model: Opel Calibra Codes Platform Code: GM Epsilon 1 Generation Generation Designation: First Generation (Type A) 👋 Introduction Market Position Original Purpose: Sports coupe, premium segment competitor Competitive Analysis Key Rivals 1990S: Toyota MR2, Honda CR-X, Ford Probe, Mitsubishi Eclipse, Nissan 300ZX, Mazda MX-6 Key Features Design Philosophy: Aerodynamic styling, driver-focused interior, advanced engineering for its time Manual Value Proposition: Provides dealer-level diagnostic and repair information for cost-effective maintenance and repairs 📋 Manual Details Coverage Areas Manufacturers Covered: Vauxhall (UK Market), Opel (European Market) Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Repair & Service Manual Language Primary Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, ignition system, exhaust system, cooling system Drivetrain: Manual transmission, automatic transmission, front-wheel drive, all-wheel drive (4x4 / AWD), drive shafts, differentials Chassis: Suspension (front & rear), steering system, braking system (ABS, discs, pads, hydraulics), wheels & tires Body And Interior: Body panels, structural components, doors, windows, seats, upholstery, dashboard, trim Electrical: Wiring diagrams, lighting, instrumentation, power windows, central locking, climate control, audio system, ECU diagnostics Procedures Included Maintenance: Oil changes, filter replacements, spark plugs, coolant flush, brake fluid replacement, timing belt/chain inspection & replacement Repair And Overhaul: Engine rebuild, transmission overhaul, clutch replacement, brake caliper rebuild, suspension component replacement, body panel repair Diagnostics And Troubleshooting: Fault finding procedures, diagnostic codes (OBD-I), circuit testing, symptom-based troubleshooting Technical Depth Depth: Comprehensive from basic maintenance to full mechanical and electrical system overhauls 📊 Manual Specifications File Format Compatibility: Windows & MAC compatible Print Quality Image Clarity: High-resolution, clear diagrams and illustrations Binding Type Binding Format: Digital (PDF) Paper Type Digital Features: Searchable text, bookmarked chapters, zoomable images ⚙️ Engine Specifications Primary Engine Engine Code Common: C20NE (2.0i) Engine Type Common: Inline-4, naturally aspirated, SOHC Displacement Common: 1998 cc Bore X Stroke Common: 86 mm x 86 mm Compression Ratio Common: 9.2:1 Horsepower Common: 115 PS (113 hp; 85 kW) at 5200 rpm Torque Common: 170 Nm (125 lb-ft) at 2800 rpm Performance Acceleration 0 60 Mph Common: 9.8 seconds Top Speed Common: 205 km/h (127 mph) Fuel System Fuel Delivery Common: Bosch Motronic multi-point fuel injection Fuel Type Common: Unleaded gasoline (Petrol) Engine Variants Covered Other Engines: C20XE (2.0i 16V ECOTEC), X20XEV (2.0i 16V ECOTEC), C30SE (3.0i V6), X30XE (3.0i V6) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual Optional Transmission Type Optional: 4-speed automatic Features Drivetrain Options: Front-wheel drive (FWD), All-wheel drive (AWD) available on some variants (e.g., 2.0i 16V 4x4, V6 4x4) 📐 Dimensions Exterior Length Mm: 4505 mm (177.4 in) Width Mm: 1710 mm (67.3 in) Height Mm: 1320 mm (52.0 in) Wheelbase Mm: 2600 mm (102.4 in) Weights Curb Weight Kg Approx: 1200-1450 kg (2645-3197 lbs) 🛡️ Safety Features Ratings Euroncap Rating: Not rated under modern Euro NCAP protocols (vehicle pre-dates stringent testing) Active Features ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trims/later models Traction Control: Traction control (TC) available on some AWD models Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional Seatbelts: Pre-tensioned seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, optional CD player, speaker configurations varied by trim Driver Assistance Cruise Control: Optional on some models Climate Control: Manual or automatic climate control systems available depending on trim level Connectivity Onboard Computer: Optional 'Check Control' system for vehicle status monitoring 🔧 Maintenance Service Intervals Oil Change Interval Km: 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months Timing Belt Replacement Km: 60,000 - 80,000 km (37,000 - 50,000 miles) for belt-driven engines (e.g., C20XE), check manual for specific engine Fluid Specifications Engine Oil Type Common: API SG/SH, ACEA A2 or higher (e.g., 10W-40 or 5W-40) Engine Oil Capacity Litres: 4.5 litres (4.8 US quarts) for 2.0L engines Coolant Type: Ethylene glycol based, anti-freeze/anti-corrosion (e.g., G11 specification) Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 Transmission Fluid Automatic: Dexron IIE or Dexron III Known Issues Rust Corrosion: Prone to rust on wheel arches, sills, rear quarter panels, and boot lid Electrical Gremlins: Wiring loom degradation, sensor failures, central locking issues Suspension Wear: Worn front suspension bushes, ball joints, and rear axle mountings Engine Issues Common: Head gasket failure (especially on C20XE), oil leaks, exhaust manifold cracks Gearbox Issues: Worn synchromesh rings (especially 2nd and 3rd gear) in manual transmissions 📚 Vehicle History Brand Heritage Vauxhall Opel History: Part of General Motors (GM) Europe, known for accessible and popular European vehicles Model Evolution Development Basis: Based on the Opel Vectra (Vauxhall Cavalier Mk3) platform Design Influence: Styling inspired by the 1987 Chevrolet Camaro and the design of the aerospace industry Production Production Years: 1989-1997 Assembly Locations: Bochum, Germany Sales Figures Approx: Over...
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VAUXHALL OPEL CALIBRA Workshop Repair Manual 1989-1997
🏷️ Basic Information
Identification
Make:
Vauxhall
Model:
Opel Calibra
Codes
Platform Code:
GM Epsilon 1
Generation
Generation Designation:
First Generation (Type A)
👋 Introduction
Market Position
Original Purpose:
Sports coupe, premium segment competitor
Competitive Analysis
Key Rivals 1990S:
Toyota MR2, Honda CR-X, Ford Probe, Mitsubishi Eclipse, Nissan 300ZX, Mazda MX-6
Key Features
Design Philosophy:
Aerodynamic styling, driver-focused interior, advanced engineering for its time
Manual Value Proposition:
Provides dealer-level diagnostic and repair information for cost-effective maintenance and repairs
📋 Manual Details
Coverage Areas
Manufacturers Covered:
Vauxhall (UK Market), Opel (European Market)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair & Service Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:
Manual transmission, automatic transmission, front-wheel drive, all-wheel drive (4x4 / AWD), drive shafts, differentials
Chassis:
Suspension (front & rear), steering system, braking system (ABS, discs, pads, hydraulics), wheels & tires
Body And Interior:
Body panels, structural components, doors, windows, seats, upholstery, dashboard, trim
Electrical:
Wiring diagrams, lighting, instrumentation, power windows, central locking, climate control, audio system, ECU diagnostics
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plugs, coolant flush, brake fluid replacement, timing belt/chain inspection & replacement
Repair And Overhaul:
Engine rebuild, transmission overhaul, clutch replacement, brake caliper rebuild, suspension component replacement, body panel repair
Diagnostics And Troubleshooting:
Fault finding procedures, diagnostic codes (OBD-I), circuit testing, symptom-based troubleshooting
Technical Depth
Depth:
Comprehensive from basic maintenance to full mechanical and electrical system overhauls
📊 Manual Specifications
File Format
Compatibility:
Windows & MAC compatible
Print Quality
Image Clarity:
High-resolution, clear diagrams and illustrations
Binding Type
Binding Format:
Digital (PDF)
Paper Type
Digital Features:
Searchable text, bookmarked chapters, zoomable images
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
C20NE (2.0i)
Engine Type Common:
Inline-4, naturally aspirated, SOHC
Displacement Common:
1998 cc
Bore X Stroke Common:
86 mm x 86 mm
Compression Ratio Common:
9.2:1
Horsepower Common:
115 PS (113 hp; 85 kW) at 5200 rpm
Torque Common:
170 Nm (125 lb-ft) at 2800 rpm
Performance
Acceleration 0 60 Mph Common:
9.8 seconds
Top Speed Common:
205 km/h (127 mph)
Fuel System
Fuel Delivery Common:
Bosch Motronic multi-point fuel injection
Fuel Type Common:
Unleaded gasoline (Petrol)
Engine Variants Covered
Other Engines:
C20XE (2.0i 16V ECOTEC), X20XEV (2.0i 16V ECOTEC), C30SE (3.0i V6), X30XE (3.0i V6)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual
Optional
Transmission Type Optional:
4-speed automatic
Features
Drivetrain Options:
Front-wheel drive (FWD), All-wheel drive (AWD) available on some variants (e.g., 2.0i 16V 4x4, V6 4x4)
📐 Dimensions
Exterior
Length Mm:
4505 mm (177.4 in)
Width Mm:
1710 mm (67.3 in)
Height Mm:
1320 mm (52.0 in)
Wheelbase Mm:
2600 mm (102.4 in)
Weights
Curb Weight Kg Approx:
1200-1450 kg (2645-3197 lbs)
🛡️ Safety Features
Ratings
Euroncap Rating:
Not rated under modern Euro NCAP protocols (vehicle pre-dates stringent testing)
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims/later models
Traction Control:
Traction control (TC) available on some AWD models
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional
Seatbelts:
Pre-tensioned seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, optional CD player, speaker configurations varied by trim
Driver Assistance
Cruise Control:
Optional on some models
Climate Control:
Manual or automatic climate control systems available depending on trim level
Connectivity
Onboard Computer:
Optional 'Check Control' system for vehicle status monitoring
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months
Timing Belt Replacement Km:
60,000 - 80,000 km (37,000 - 50,000 miles) for belt-driven engines (e.g., C20XE), check manual for specific engine
Fluid Specifications
Engine Oil Type Common:
API SG/SH, ACEA A2 or higher (e.g., 10W-40 or 5W-40)
Engine Oil Capacity Litres:
4.5 litres (4.8 US quarts) for 2.0L engines
Coolant Type:
Ethylene glycol based, anti-freeze/anti-corrosion (e.g., G11 specification)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron IIE or Dexron III
Known Issues
Rust Corrosion:
Prone to rust on wheel arches, sills, rear quarter panels, and boot lid
Electrical Gremlins:
Wiring loom degradation, sensor failures, central locking issues
Suspension Wear:
Worn front suspension bushes, ball joints, and rear axle mountings
Engine Issues Common:
Head gasket failure (especially on C20XE), oil leaks, exhaust manifold cracks
Gearbox Issues:
Worn synchromesh rings (especially 2nd and 3rd gear) in manual transmissions
📚 Vehicle History
Brand Heritage
Vauxhall Opel History:
Part of General Motors (GM) Europe, known for accessible and popular European vehicles
Model Evolution
Development Basis:
Based on the Opel Vectra (Vauxhall Cavalier Mk3) platform
Design Influence:
Styling inspired by the 1987 Chevrolet Camaro and the design of the aerospace industry
Production
Production Years:
1989-1997
Assembly Locations:
Bochum, Germany
Sales Figures Approx:
Over 250,000 units sold globally
🏆 Awards & Recognition
Recognitions
Design Award:
Won 'Most Beautiful Car' award at the European Automobile Championships in 1991
Performance Accolades:
Calibra V6 and Turbo models were recognized for strong performance in their class
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