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2002 Volvo S60 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2002 Codes Chassis Code: P2 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Volvo owners seeking detailed repair information. Competitive Analysis Advantage Over Print: Instant access, search functionality, cross-device compatibility, potentially more up-to-date than older print versions. Key Features Licensing: Officially licensed, derived from OE (Original Equipment) materials. Access Duration: 1-Year subscription with option for renewal. Compatibility: PC, laptop, smartphone, tablet via web browser. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Software Scope: Factory-level repair procedures and service data. Language Language: English Format Format: Online Software Access (1 Year) 📖 Manual Coverage Systems Covered Engine: Internal combustion engine (all variants), cooling system, fuel system, lubrication system, exhaust system, engine management (ECM) Drivetrain: Manual and automatic transmissions, all-wheel drive (AWD) system (if applicable), differentials, driveshafts, axles Brakes: Hydraulic brake system, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), parking brake Suspension Steering: Front and rear suspension components, steering rack, power steering system Electrical: Battery, charging system, starting system, lighting, instrument cluster, power accessories, body control modules (BCM), wiring diagrams, diagnostic trouble codes (DTCs) Climate Control: Heating, ventilation, and air conditioning (HVAC) system, climate control modules Body Chassis: Body panels, interior trim, doors, windows, glass, chassis components Body Electrical: Power windows, power locks, remote keyless entry, sunroof operation, interior lighting, exterior lighting. Fuel System: Fuel pump, fuel injectors, fuel filter, evaporative emission control (EVAP) system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Diagnostics: Troubleshooting guides, diagnostic trouble code (DTC) interpretation, component testing Repair Replacement: Component removal and installation, disassembly and reassembly, system repairs Specifications Data: Torque specifications, clearances, tolerances, fluid capacities, electrical values Engine Repair: Engine mechanical repairs, cylinder head removal/installation, piston and connecting rod service, crankshaft service. Electrical Diagnostics: Detailed wiring diagrams for all electrical systems, troubleshooting procedures for common electrical faults. Technical Depth Depth: Factory-level diagnostic and repair procedures, including detailed schematics and step-by-step instructions. 📊 Manual Specifications File Format File Format: Web-based software (HTML5, JavaScript) Print Quality Print Quality: N/A (Digital Access) Binding Type Binding Type: N/A (Digital Access) Paper Type Paper Type: N/A (Digital Access) ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L (B5244S) 5-cylinder, 2.3L Turbocharged (B5234T3) 5-cylinder, 2.5L Turbocharged (B5254T2) 5-cylinder Performance Horsepower Range: 168 hp to 247 hp depending on engine variant. Torque Range: 225 Nm to 350 Nm depending on engine variant. Fuel System Injection Type: Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI). Engine Management ECM Type: Bosch Motronic (specific model varies by engine). 🔧 Transmission Standard Transmission Options: 5-speed Manual M56H, 5-speed Geartronic Automatic AW55-50SN Optional AWD System: Optional All-Wheel Drive (AWD) with viscous coupling for some engine variants. Features Geartronic Description: Allows manual selection of gears in the automatic transmission. 📐 Dimensions Exterior Length: 4710 mm (185.4 in) Width: 1760 mm (69.3 in) Height: 1420 mm (55.9 in) Weights Curb Weight Range: 1500 kg - 1650 kg (3300 lbs - 3640 lbs) depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (for driver and front passenger) IIHS Frontal Offset: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Stability Control: Optional Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC) Passive Features Airbags: Front airbags, side airbags, inflatable curtain airbags (IC) for front and rear occupants. Seatbelts: Pretensioning seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Volvo's premium sound systems (e.g., Performance, Premium Sound) with optional CD changer and Dolby Surround Pro Logic II. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Phone Integration: Optional integrated Bluetooth hands-free phone system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first, using synthetic oil. Timing Belt Replacement: For non-turbo models (B5244S), timing belt replacement is recommended around 105,000 miles (170,000 km) or 10 years. Turbocharged models have a timing chain, which is generally maintenance-free unless issues arise. Coolant Flush: Recommended every 30,000 miles (50,000 km) or 2 years. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic engine oil meeting Volvo VCC 95200354 specification. Transmission Fluid Auto: AW-1 (JWS 3309) for AW55-50SN transmission. Coolant Type: Volvo Blue Coolant (G48 Ethylene Glycol based) or equivalent. Known Issues Pcv System: Clogged PCV (Positive Crankcase Ventilation) system can lead to oil leaks and engine damage. ABS Module: ABS control module failures are a known issue on P2 Volvos. Transmission Issues: Early AW55-50SN transmissions can experience solenoids failures or torque converter issues if not properly maintained. Suspension Components: Wear in control arm bushings, ball joints, and sway bar links is common with mileage. 📚 Vehicle History Brand Heritage Brand Focus: Volvo is renowned for its commitment to...
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Mots clés: 2002 Car Cars S60 Volvo
2002 Volvo S60 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Volvo
Model:
S60
Year:
2002
Codes
Chassis Code:
P2
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Volvo owners seeking detailed repair information.
Competitive Analysis
Advantage Over Print:
Instant access, search functionality, cross-device compatibility, potentially more up-to-date than older print versions.
Key Features
Licensing:
Officially licensed, derived from OE (Original Equipment) materials.
Access Duration:
1-Year subscription with option for renewal.
Compatibility:
PC, laptop, smartphone, tablet via web browser.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service and Repair Manual Software
Scope:
Factory-level repair procedures and service data.
Language
Language:
English
Format
Format:
Online Software Access (1 Year)
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engine (all variants), cooling system, fuel system, lubrication system, exhaust system, engine management (ECM)
Drivetrain:
Manual and automatic transmissions, all-wheel drive (AWD) system (if applicable), differentials, driveshafts, axles
Brakes:
Hydraulic brake system, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), parking brake
Suspension Steering:
Front and rear suspension components, steering rack, power steering system
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power accessories, body control modules (BCM), wiring diagrams, diagnostic trouble codes (DTCs)
Climate Control:
Heating, ventilation, and air conditioning (HVAC) system, climate control modules
Body Chassis:
Body panels, interior trim, doors, windows, glass, chassis components
Body Electrical:
Power windows, power locks, remote keyless entry, sunroof operation, interior lighting, exterior lighting.
Fuel System:
Fuel pump, fuel injectors, fuel filter, evaporative emission control (EVAP) system.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups
Diagnostics:
Troubleshooting guides, diagnostic trouble code (DTC) interpretation, component testing
Repair Replacement:
Component removal and installation, disassembly and reassembly, system repairs
Specifications Data:
Torque specifications, clearances, tolerances, fluid capacities, electrical values
Engine Repair:
Engine mechanical repairs, cylinder head removal/installation, piston and connecting rod service, crankshaft service.
Electrical Diagnostics:
Detailed wiring diagrams for all electrical systems, troubleshooting procedures for common electrical faults.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, including detailed schematics and step-by-step instructions.
📊 Manual Specifications
File Format
File Format:
Web-based software (HTML5, JavaScript)
Print Quality
Print Quality:
N/A (Digital Access)
Binding Type
Binding Type:
N/A (Digital Access)
Paper Type
Paper Type:
N/A (Digital Access)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L (B5244S) 5-cylinder, 2.3L Turbocharged (B5234T3) 5-cylinder, 2.5L Turbocharged (B5254T2) 5-cylinder
Performance
Horsepower Range:
168 hp to 247 hp depending on engine variant.
Torque Range:
225 Nm to 350 Nm depending on engine variant.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI).
Engine Management
ECM Type:
Bosch Motronic (specific model varies by engine).
🔧 Transmission
Standard
Transmission Options:
5-speed Manual M56H, 5-speed Geartronic Automatic AW55-50SN
Optional
AWD System:
Optional All-Wheel Drive (AWD) with viscous coupling for some engine variants.
Features
Geartronic Description:
Allows manual selection of gears in the automatic transmission.
📐 Dimensions
Exterior
Length:
4710 mm (185.4 in)
Width:
1760 mm (69.3 in)
Height:
1420 mm (55.9 in)
Weights
Curb Weight Range:
1500 kg - 1650 kg (3300 lbs - 3640 lbs) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (for driver and front passenger)
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Optional Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC)
Passive Features
Airbags:
Front airbags, side airbags, inflatable curtain airbags (IC) for front and rear occupants.
Seatbelts:
Pretensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Volvo's premium sound systems (e.g., Performance, Premium Sound) with optional CD changer and Dolby Surround Pro Logic II.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Phone Integration:
Optional integrated Bluetooth hands-free phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first, using synthetic oil.
Timing Belt Replacement:
For non-turbo models (B5244S), timing belt replacement is recommended around 105,000 miles (170,000 km) or 10 years. Turbocharged models have a timing chain, which is generally maintenance-free unless issues arise.
Coolant Flush:
Recommended every 30,000 miles (50,000 km) or 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic engine oil meeting Volvo VCC 95200354 specification.
Transmission Fluid Auto:
AW-1 (JWS 3309) for AW55-50SN transmission.
Coolant Type:
Volvo Blue Coolant (G48 Ethylene Glycol based) or equivalent.
Known Issues
Pcv System:
Clogged PCV (Positive Crankcase Ventilation) system can lead to oil leaks and engine damage.
ABS Module:
ABS control module failures are a known issue on P2 Volvos.
Transmission Issues:
Early AW55-50SN transmissions can experience solenoids failures or torque converter issues if not properly maintained.
Suspension Components:
Wear in control arm bushings, ball joints, and sway bar links is common with mileage.
📚 Vehicle History
Brand Heritage
Brand Focus:
Volvo is renowned for its commitment to safety, durability, and Scandinavian design.
Model Evolution
Generation:
First generation (2000-2009), representing a significant shift in design and technology for Volvo's sedan offerings.
Design Philosophy:
Designed under Ford's ownership, incorporating modern styling cues while retaining Volvo's core safety and comfort principles.
Production
Production Period:
2000-2009 (for the first generation, 2002 model is early in this cycle).
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently high safety ratings from IIHS and NHTSA, contributing to Volvo's reputation for safety.
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