🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2006 Codes Chassis Code: P2 Engine Codes: B5244S4 (2.4L naturally aspirated), B5244S6 (2.4L turbocharged), B5254T2 (2.5L turbocharged T5) 👋 Introduction Market Position Target Audience: Volvo S60 owners seeking to perform maintenance and repairs, DIY enthusiasts, independent repair shops Competitive Analysis Advantage: Official licensing from OE data, comprehensive digital format, up-to-date information compared to older printed manuals Key Features Licensing: Officially Licensed, Derived from OE (Original Equipment) Materials Publisher: RepairSurge Convenience: Instant online access, no physical storage required 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnostics, Electrical Schematics, Troubleshooting Secondary Coverage: Body and Chassis, HVAC, Suspension, Steering, Brakes, Drivetrain Page Count Estimated Pages: Extensive (Software-based, dynamic content, estimated over 2000 pages equivalent) Manual Type Type: Online Service and Repair Manual Software Language Language: English Format Format: Web-based Software (Accessible via browser) Access Duration: 1 Year Subscription 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Emission Control System, Cooling System, Lubrication System Transmission: Automatic Transmission (AW55-50SN/AW55-51SN), Manual Transmission (M66), Drivetrain Components (FWD/AWD) Brakes: Brake System (ABS, EBD, Traction Control), Brake Actuation, Parking Brake Suspension Steering: Front and Rear Suspension, Steering System, Wheel Alignment Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment System, Lighting Systems, Power Accessories, SRS (Airbag) System, Wiring Diagrams HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Body Chassis: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Spark Plug Replacement, Belt Inspection/Replacement Diagnostics: Diagnostic Trouble Codes (DTCs), Component Testing, System Analysis, Software Updates Repair: Engine Overhaul, Transmission Rebuild, Brake Pad/Rotor Replacement, Suspension Component Replacement, Electrical Component Repair Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues Technical Depth Depth: Comprehensive, OE-level detail suitable for professional technicians and advanced DIY enthusiasts Diagnostic Tools: Information often requires use of Volvo's VIDA diagnostic system for full functionality 📊 Manual Specifications File Format Accessibility: Accessible on PC, Laptop, Smartphone, Tablet via web browser Print Quality Print Option: Printable sections (user-dependent based on browser functionality) Binding Type Binding: N/A (Software-based) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Variant 1: 2.4i (Naturally Aspirated) Engine Code 1: B5244S4 Displacement 1: 2435 cc Cylinders 1: Inline 5-cylinder Hp 1: 168 hp @ 6000 rpm Torque 1: 170 lb-ft @ 4500 rpm Engine Variant 2: 2.4T (Turbocharged) Engine Code 2: B5244S6 Displacement 2: 2435 cc Hp 2: 197 hp @ 5100 rpm Torque 2: 210 lb-ft @ 1800-5000 rpm Engine Variant 3: 2.5T T5 (Turbocharged) Engine Code 3: B5254T2 Displacement 3: 2521 cc Hp 3: 257 hp @ 5500 rpm Torque 3: 295 lb-ft @ 1500-4500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: Premium Unleaded (91 octane or higher recommended for T5) 🔧 Transmission Standard Transmission Type Na: 5-Speed Automatic (Geartronic) Optional Transmission Type Turbo: 5-Speed Automatic (Geartronic) or 6-Speed Manual (M66) Features AWD Availability: Optional (All-Wheel Drive - AWD) on certain models, typically with turbocharged engines 📐 Dimensions Exterior Length: approx. 184.2 in (4679 mm) Width: approx. 71.7 in (1821 mm) Height: approx. 57.1 in (1450 mm) Wheelbase: approx. 109.8 in (2789 mm) Weights Curb Weight: approx. 3300-3700 lbs (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (2006 Model Year) IIHS Front Offset: Good (2006 Model Year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Stability Control: Optional Dynamic Stability and Traction Control (DSTC) Passive Features Airbags: Standard Frontal Airbags, Side Impact Airbags, Inflatable Curtain Airbags (ICs) Seat Design: Whiplash Protection Seating System (WHIPS) - Front Seats 💡 Technology Features Infotainment Audio System: Optional Premium Sound System (e.g., Dynaudio), CD Player, AM/FM Radio Driver Assistance Cruise Control: Standard Cruise Control Connectivity Auxiliary Input: Optional AUX input or aftermarket solutions for modern device connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 12 months, whichever comes first (refer to manual for specific engine/oil type) Timing Belt: For B5244S4 and B5244S6 engines, timing belt replacement is typically recommended at 105,000 miles or 7 years. B5254T2 (5-cylinder) may use a timing chain. Fluid Specifications Engine Oil Type: SAE 0W-30 or 5W-30 Synthetic, meeting Volvo VCC 9520035 or API SL/SM specifications. Coolant Type: Volvo Premium Coolant (Green) or equivalent G48 Ethylene Glycol based coolant. Transmission Fluid Automatic: AW-1 (ATF-AW1) or equivalent, e.g., Mobil 1 Synthetic ATF Power Steering Fluid: Volvo Hydraulic Fluid (1161382) or Pentosin CHF 11S Known Issues Common Wear Item: PCV (Positive Crankcase Ventilation) system can clog, leading to oil leaks and performance issues. Common Wear Item 2: EGR (Exhaust Gas Recirculation) valve can become clogged on turbocharged models. Common Wear Item 3: Various electronic sensors and modules can fail over time (e.g., ABS sensors, MAF sensor). 📚 Vehicle History Brand...
Brake System (ABS, EBD, Traction Control), Brake Actuation, Parking Brake
Suspension Steering:
Front and Rear Suspension, Steering System, Wheel Alignment
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment System, Lighting Systems, Power Accessories, SRS (Airbag) System, Wiring Diagrams
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Body Chassis:
Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim
Step-by-step troubleshooting guides for common and uncommon issues
Technical Depth
Depth:
Comprehensive, OE-level detail suitable for professional technicians and advanced DIY enthusiasts
Diagnostic Tools:
Information often requires use of Volvo's VIDA diagnostic system for full functionality
📊 Manual Specifications
File Format
Accessibility:
Accessible on PC, Laptop, Smartphone, Tablet via web browser
Print Quality
Print Option:
Printable sections (user-dependent based on browser functionality)
Binding Type
Binding:
N/A (Software-based)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Variant 1:
2.4i (Naturally Aspirated)
Engine Code 1:
B5244S4
Displacement 1:
2435 cc
Cylinders 1:
Inline 5-cylinder
Hp 1:
168 hp @ 6000 rpm
Torque 1:
170 lb-ft @ 4500 rpm
Engine Variant 2:
2.4T (Turbocharged)
Engine Code 2:
B5244S6
Displacement 2:
2435 cc
Hp 2:
197 hp @ 5100 rpm
Torque 2:
210 lb-ft @ 1800-5000 rpm
Engine Variant 3:
2.5T T5 (Turbocharged)
Engine Code 3:
B5254T2
Displacement 3:
2521 cc
Hp 3:
257 hp @ 5500 rpm
Torque 3:
295 lb-ft @ 1500-4500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded (91 octane or higher recommended for T5)
🔧 Transmission
Standard
Transmission Type Na:
5-Speed Automatic (Geartronic)
Optional
Transmission Type Turbo:
5-Speed Automatic (Geartronic) or 6-Speed Manual (M66)
Features
AWD Availability:
Optional (All-Wheel Drive - AWD) on certain models, typically with turbocharged engines
📐 Dimensions
Exterior
Length:
approx. 184.2 in (4679 mm)
Width:
approx. 71.7 in (1821 mm)
Height:
approx. 57.1 in (1450 mm)
Wheelbase:
approx. 109.8 in (2789 mm)
Weights
Curb Weight:
approx. 3300-3700 lbs (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (2006 Model Year)
IIHS Front Offset:
Good (2006 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Optional Dynamic Stability and Traction Control (DSTC)
Passive Features
Airbags:
Standard Frontal Airbags, Side Impact Airbags, Inflatable Curtain Airbags (ICs)
Seat Design:
Whiplash Protection Seating System (WHIPS) - Front Seats
💡 Technology Features
Infotainment
Audio System:
Optional Premium Sound System (e.g., Dynaudio), CD Player, AM/FM Radio
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
Auxiliary Input:
Optional AUX input or aftermarket solutions for modern device connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first (refer to manual for specific engine/oil type)
Timing Belt:
For B5244S4 and B5244S6 engines, timing belt replacement is typically recommended at 105,000 miles or 7 years. B5254T2 (5-cylinder) may use a timing chain.
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 Synthetic, meeting Volvo VCC 9520035 or API SL/SM specifications.
Coolant Type:
Volvo Premium Coolant (Green) or equivalent G48 Ethylene Glycol based coolant.
Transmission Fluid Automatic:
AW-1 (ATF-AW1) or equivalent, e.g., Mobil 1 Synthetic ATF
Power Steering Fluid:
Volvo Hydraulic Fluid (1161382) or Pentosin CHF 11S
Known Issues
Common Wear Item:
PCV (Positive Crankcase Ventilation) system can clog, leading to oil leaks and performance issues.
Common Wear Item 2:
EGR (Exhaust Gas Recirculation) valve can become clogged on turbocharged models.
Common Wear Item 3:
Various electronic sensors and modules can fail over time (e.g., ABS sensors, MAF sensor).
📚 Vehicle History
Brand Heritage
Volvo Focus:
Volvo is renowned for its commitment to safety and Scandinavian design principles.
Model Evolution
S60 Generation:
This is the first generation (2000-2009) of the Volvo S60, based on the P2 platform shared with the S80, V70, and XC70.
Production
Manufacturing Location:
Ghent, Belgium; Uddevalla, Sweden
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