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Yamaha DT125 DT125R 1987 1988 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: DT125 / DT125R Years Covered: 1987, 1988 Codes Engine Code Indicator: DT125, DT125R 👋 Introduction Market Position Vehicle Segment: Lightweight Dual-Sport / Enduro Motorcycle Competitive Analysis Key Competitors Era: Honda CR125R, Kawasaki KX125, Suzuki RM125 (motocross variants); various enduro machines. Key Features Dt125R Reputation: Known for its reliability, off-road capability, and relatively simple yet effective two-stroke engine. Manual Utility Value Proposition: Essential resource for owners and mechanics to maintain and repair the DT125/DT125R, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Manual Scope: Workshop Service Repair Page Count Estimated Pages: Hundreds (as per description) Manual Type Manual Classification: Factory Official Full Service Repair Manual Language Primary Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, diagnostics, tuning, lubrication, cooling, exhaust. Fuel System: Carburetor identification, adjustment, cleaning, fuel tank, fuel lines, petcock. Transmission System: Gearbox operation, clutch, shift mechanism, lubrication, repair procedures. Chassis Frame: Frame inspection, alignment, swingarm, pivot bearings, steering head bearings. Suspension Front: Front fork disassembly, assembly, oil change, seal replacement, spring rates. Brakes Front: Disc brake caliper servicing, hydraulic lines, master cylinder, pad replacement, bleeding. Electrical System: Ignition system, lighting, charging system (stator, regulator/rectifier), battery, wiring diagrams. Cooling System: Air cooling (fins), component checks. Exhaust System: Muffler, pipe inspection, sealing. Wheels Tires: Wheel bearing maintenance, spoke tensioning, tire pressure specifications. Bodywork Plastics: Fairing, fenders, seat, fuel tank removal and installation. Suspension Rear Rear Shock ABSorber: Monoshock unit service, linkage maintenance, damping adjustments. Brakes Rear Rear Brake System: Drum brake inspection, adjustment, shoe replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning. Engine Rebuild: Top-end overhaul, piston, rings, cylinder, crankshaft service. Carburetor Tuning: Jetting, idle speed, mixture adjustments for optimal performance. Troubleshooting Diagnostics: Systematic fault finding for common and complex issues. Wiring Diagrams: Detailed electrical schematics for accurate diagnosis and repair. Component Disassembly Assembly: Step-by-step guides for all major motorcycle components. Technical Depth Diagnostic Capability: Advanced diagnostics and troubleshooting for intricate issues. Repair Complexity: Covers everything from basic adjustments to complete engine and chassis overhauls. Completeness: Full factory specification for comprehensive repair and maintenance. 📊 Manual Specifications File Format Document Format: PDF Print Quality Digital Resolution: High resolution, suitable for printing. Binding Type Digital Print Option: Printable in its entirety or specific sections. Paper Type Digital Paper Equivalent: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: Two-Stroke, Single-Cylinder Displacement: 123 cc (7.5 cubic inches) Bore X Stroke: 56.4 mm x 50.0 mm (approximate) Compression Ratio: Approx. 7.2:1 (varies slightly by model revision) Cooling System: Forced Air Cooling Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK B8ES (or equivalent, consult manual for specific) Performance Horsepower Estimated: Approx. 17-20 HP (at crankshaft, varies by market and tuning) Torque Estimated: Approx. 14-16 Nm (at crankshaft, varies by market and tuning) Fuel System Carburetor Model: Mikuni VM26SS (typical for this era) Fuel Type: Unleaded Gasoline (min. 91 RON / 87 AKI recommended) Oil Mixture Ratio: 50:1 (2-stroke oil to gasoline in the oil injection system) 🔧 Transmission Standard Transmission Type: 6-Speed Constant Mesh Features Clutch Type: Wet, Multi-Plate Final Drive: Chain Drive (O-ring sealed type typical) 📐 Dimensions Exterior Overall Length: Varies by specific model variant, consult manual for exact figures. Weights Dry Weight Estimated: Approx. 100-110 kg (220-242 lbs) Fuel Tank Capacity: Approx. 9.5 - 10.5 Liters (2.5 - 2.8 Gallons) 🛡️ Safety Features Ratings Crash Safety Standards: N/A (Motorcycle, not subjected to automotive crash ratings) Active Features Braking System: Front Disc Brake, Rear Drum Brake for effective stopping power. Passive Features Frame Construction: Steel Frame providing structural integrity. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, and basic indicator lights (neutral, turn signals, high beam). Driver Assistance ABS Availability: Not equipped with ABS. Connectivity Connectivity Features: N/A (No modern electronic connectivity features). 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual; typically every 2,000-3,000 km or annually. Crankcase oil change is crucial. Air Filter Cleaning: Check and clean every 1,000-2,000 km, especially in dusty conditions. Chain Lubrication Adjustment: Lubricate every 500 km, adjust tension as needed according to manual specifications. Spark Plug Service: Inspect and clean/gap every 3,000-4,000 km, replace as necessary. Fluid Specifications Transmission Oil Type: Yamaha Gear Oil 10W-30 (or equivalent API GL-4 specification) Fork Oil Type: Yamaha Fork Oil G10 (or equivalent SAE 10W) Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid Known Issues Common Wear Items: Piston rings, crankshaft seals, clutch plates, and suspension seals are common wear items on high-mileage units. Carburetor Performance: Carburetors can be sensitive to altitude and air filter condition; regular cleaning and tuning are beneficial. Electrical Reliability: Older wiring harnesses can develop corrosion or damage, affecting ignition or charging systems. Manual is key for troubleshooting. 📚 Vehicle History Brand...
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Yamaha DT125 DT125R 1987 1988 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
DT125 / DT125R
Years Covered:
1987, 1988
Codes
Engine Code Indicator:
DT125, DT125R
👋 Introduction
Market Position
Vehicle Segment:
Lightweight Dual-Sport / Enduro Motorcycle
Competitive Analysis
Key Competitors Era:
Honda CR125R, Kawasaki KX125, Suzuki RM125 (motocross variants); various enduro machines.
Key Features
Dt125R Reputation:
Known for its reliability, off-road capability, and relatively simple yet effective two-stroke engine.
Manual Utility
Value Proposition:
Essential resource for owners and mechanics to maintain and repair the DT125/DT125R, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Manual Scope:
Workshop Service Repair
Page Count
Estimated Pages:
Hundreds (as per description)
Manual Type
Manual Classification:
Factory Official Full Service Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete overhaul, diagnostics, tuning, lubrication, cooling, exhaust.
Fuel System:
Carburetor identification, adjustment, cleaning, fuel tank, fuel lines, petcock.
Transmission System:
Gearbox operation, clutch, shift mechanism, lubrication, repair procedures.
Chassis Frame:
Frame inspection, alignment, swingarm, pivot bearings, steering head bearings.
Suspension Front:
Front fork disassembly, assembly, oil change, seal replacement, spring rates.
Brakes Front:
Disc brake caliper servicing, hydraulic lines, master cylinder, pad replacement, bleeding.
Electrical System:
Ignition system, lighting, charging system (stator, regulator/rectifier), battery, wiring diagrams.
Cooling System:
Air cooling (fins), component checks.
Exhaust System:
Muffler, pipe inspection, sealing.
Wheels Tires:
Wheel bearing maintenance, spoke tensioning, tire pressure specifications.
Bodywork Plastics:
Fairing, fenders, seat, fuel tank removal and installation.
Suspension Rear
Rear Shock ABSorber:
Monoshock unit service, linkage maintenance, damping adjustments.
Brakes Rear
Rear Brake System:
Drum brake inspection, adjustment, shoe replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning.
Engine Rebuild:
Top-end overhaul, piston, rings, cylinder, crankshaft service.
Carburetor Tuning:
Jetting, idle speed, mixture adjustments for optimal performance.
Troubleshooting Diagnostics:
Systematic fault finding for common and complex issues.
Wiring Diagrams:
Detailed electrical schematics for accurate diagnosis and repair.
Component Disassembly Assembly:
Step-by-step guides for all major motorcycle components.
Technical Depth
Diagnostic Capability:
Advanced diagnostics and troubleshooting for intricate issues.
Repair Complexity:
Covers everything from basic adjustments to complete engine and chassis overhauls.
Completeness:
Full factory specification for comprehensive repair and maintenance.
📊 Manual Specifications
File Format
Document Format:
PDF
Print Quality
Digital Resolution:
High resolution, suitable for printing.
Binding Type
Digital Print Option:
Printable in its entirety or specific sections.
Paper Type
Digital Paper Equivalent:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-Stroke, Single-Cylinder
Displacement:
123 cc (7.5 cubic inches)
Bore X Stroke:
56.4 mm x 50.0 mm (approximate)
Compression Ratio:
Approx. 7.2:1 (varies slightly by model revision)
Cooling System:
Forced Air Cooling
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK B8ES (or equivalent, consult manual for specific)
Performance
Horsepower Estimated:
Approx. 17-20 HP (at crankshaft, varies by market and tuning)
Torque Estimated:
Approx. 14-16 Nm (at crankshaft, varies by market and tuning)
Fuel System
Carburetor Model:
Mikuni VM26SS (typical for this era)
Fuel Type:
Unleaded Gasoline (min. 91 RON / 87 AKI recommended)
Oil Mixture Ratio:
50:1 (2-stroke oil to gasoline in the oil injection system)
🔧 Transmission
Standard
Transmission Type:
6-Speed Constant Mesh
Features
Clutch Type:
Wet, Multi-Plate
Final Drive:
Chain Drive (O-ring sealed type typical)
📐 Dimensions
Exterior
Overall Length:
Varies by specific model variant, consult manual for exact figures.
Weights
Dry Weight Estimated:
Approx. 100-110 kg (220-242 lbs)
Fuel Tank Capacity:
Approx. 9.5 - 10.5 Liters (2.5 - 2.8 Gallons)
🛡️ Safety Features
Ratings
Crash Safety Standards:
N/A (Motorcycle, not subjected to automotive crash ratings)
Active Features
Braking System:
Front Disc Brake, Rear Drum Brake for effective stopping power.
Passive Features
Frame Construction:
Steel Frame providing structural integrity.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, and basic indicator lights (neutral, turn signals, high beam).
Driver Assistance
ABS Availability:
Not equipped with ABS.
Connectivity
Connectivity Features:
N/A (No modern electronic connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual; typically every 2,000-3,000 km or annually. Crankcase oil change is crucial.
Air Filter Cleaning:
Check and clean every 1,000-2,000 km, especially in dusty conditions.
Chain Lubrication Adjustment:
Lubricate every 500 km, adjust tension as needed according to manual specifications.
Spark Plug Service:
Inspect and clean/gap every 3,000-4,000 km, replace as necessary.
Fluid Specifications
Transmission Oil Type:
Yamaha Gear Oil 10W-30 (or equivalent API GL-4 specification)
Fork Oil Type:
Yamaha Fork Oil G10 (or equivalent SAE 10W)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
Piston rings, crankshaft seals, clutch plates, and suspension seals are common wear items on high-mileage units.
Carburetor Performance:
Carburetors can be sensitive to altitude and air filter condition; regular cleaning and tuning are beneficial.
Electrical Reliability:
Older wiring harnesses can develop corrosion or damage, affecting ignition or charging systems. Manual is key for troubleshooting.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Legacy:
Yamaha has a long history of producing reliable and performance-oriented motorcycles, particularly in the off-road and dual-sport categories.
Model Evolution
Dt Series Development:
The DT series originated in the late 1960s and evolved through various displacements and configurations, emphasizing versatility and durability.
Production
Manufacturing Location Typical:
Japan (primary manufacturing hub for Yamaha at this time)
Production Years Model
Dt125R Production Span:
Covered years 1987-1988, part of a continuous DT125 lineage.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Praised for its robustness and ability to handle diverse terrain, a popular choice for adventure and trail riding.
Ratings
Consumer Ratings Historical:
Generally well-regarded for reliability and ease of maintenance by owners of the era.
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