Yamaha DT125 DT125RE DT125X 2002-2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: DT125 Variant: DT125RE, DT125X Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Codes Engine Codes: Likely 3RM (specific to DT125RE/X generation, further confirmation would require manual access) 👋 Introduction Market Position Target Audience: Owners of Yamaha DT125, DT125RE, and DT125X models from 2002-2008 seeking to perform maintenance, repairs, and diagnostics. Competitive Analysis Value Proposition: Offers a cost-effective solution for maintaining vehicle reliability and performance, empowering owners to handle tasks typically reserved for professional mechanics. Key Features Features: Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, notes/cautions/warnings, numbered instructions, printable pages. Brand Heritage Yamaha Legacy: Yamaha is renowned for its robust and reliable motorcycles, particularly in the dual-sport and off-road segments, with a history of innovative engineering and performance. Model Evolution Dt125 Lineage: The DT series has a long-standing reputation for durability and off-road capability. The 2002-2008 models represent a refinement of this lineage, likely incorporating modernizations for performance and emissions while retaining the core DT spirit. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, maintenance, and troubleshooting Specific Systems Highlighted: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Manual Transaxle, Steering, Brakes, Body Interior/Exterior, Body Electrical, Restraint Page Count Estimated Page Count: Variable, but described as 'complete service manual' covering 'every detail'. Expect 500+ pages for a full workshop manual. Manual Type Type: Workshop Service Repair Manual, Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of all engine components including cylinder, piston, crankshaft, connecting rod, and valve train (if applicable). Engine Electrical: Comprehensive coverage of ignition system, charging system, starting system, lighting, and sensors with detailed wiring diagrams. Fuel System: Carburetor (likely a Mikuni VM series for this era) service, adjustment, and troubleshooting; fuel pump and filter maintenance. Transmission Drivetrain: Clutch operation, adjustment, and replacement; manual transaxle disassembly, inspection, and repair; driveshaft and axle service. Suspension Steering Brakes: Front fork disassembly, seal replacement, and fluid specification; rear shock absorber service; steering head bearing maintenance; front and rear brake system inspection, fluid replacement, pad/shoe replacement, and hydraulic system troubleshooting. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement, brake adjustments. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common issues, electrical system diagnostics using wiring diagrams. Repair Overhaul: Detailed instructions for component replacement, engine rebuilds, transmission overhauls, and bodywork repairs. Wiring Schematics: Complete and detailed wiring diagrams for all electrical systems. Technical Depth Depth: Comprehensive, suitable for both novice DIYers and experienced professional mechanics. Covers everything from basic adjustments to full engine and transmission rebuilds. 📊 Manual Specifications File Format Format: PDF Readability: Searchable text (likely, depending on PDF creation), zoomable Print Quality Printability: Fully printable Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Software Requirements Requirements: Adobe PDF Reader, WinZip (for potential .zip packaging) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled (likely for RE/X models, air-cooled for base DT125 if different variants existed within the generation) Displacement: 124cc (typical for DT125) Bore X Stroke: Specific to engine code, e.g., 56.5 mm x 44.5 mm (requires manual confirmation) Performance Horsepower: Typically around 15-20 HP, depending on market and specific model variant (e.g., power-restricted versions for certain licensing). Torque: Specific torque figures would be detailed in the manual. Fuel System Carburetor Type: Likely a single Mikuni VM28SS or similar. Fuel Delivery: Carburetor Emission Control System: Likely includes features like YPVS (Yamaha Power Valve System) for improved performance and emissions control across the rev range. 🔧 Transmission Standard Type: 6-speed manual transmission Optional Type: N/A (manual transmission is standard) Features Clutch: Wet, multi-plate Gear Ratios: Specific gear ratios are detailed within the manual for precise performance analysis. 📐 Dimensions Exterior Length: Approx. 2,140 mm (varies slightly by model variant) Width: Approx. 800 mm (varies slightly by model variant) Height: Approx. 1,160 mm (varies slightly by model variant) Weights Dry Weight: Approx. 114-118 kg (varies by model variant) Wet Weight: Specific wet weight would be found in the manual. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety ratings are not typically conducted in the same manner as automobiles; focus is on design features and rider protection). Active Features Braking System: Front: Disc brake, Rear: Disc brake (for RE/X models); Front: Disc, Rear: Drum (possible for base DT125 depending on market). Passive Features Lighting: Headlight, taillight, turn signals, brake lights. 💡 Technology Features Infotainment Features: Basic instrument cluster including speedometer, odometer, tachometer, neutral indicator, turn signal indicators, and warning lights. No advanced infotainment systems are present on this model. Driver Assistance Features: N/A (No electronic driver assistance systems typical of modern vehicles are present). Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change...
Likely 3RM (specific to DT125RE/X generation, further confirmation would require manual access)
👋 Introduction
Market Position
Target Audience:
Owners of Yamaha DT125, DT125RE, and DT125X models from 2002-2008 seeking to perform maintenance, repairs, and diagnostics.
Competitive Analysis
Value Proposition:
Offers a cost-effective solution for maintaining vehicle reliability and performance, empowering owners to handle tasks typically reserved for professional mechanics.
Yamaha is renowned for its robust and reliable motorcycles, particularly in the dual-sport and off-road segments, with a history of innovative engineering and performance.
Model Evolution
Dt125 Lineage:
The DT series has a long-standing reputation for durability and off-road capability. The 2002-2008 models represent a refinement of this lineage, likely incorporating modernizations for performance and emissions while retaining the core DT spirit.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, maintenance, and troubleshooting
Specific Systems Highlighted:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Manual Transaxle, Steering, Brakes, Body Interior/Exterior, Body Electrical, Restraint
Page Count
Estimated Page Count:
Variable, but described as 'complete service manual' covering 'every detail'. Expect 500+ pages for a full workshop manual.
Manual Type
Type:
Workshop Service Repair Manual, Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components including cylinder, piston, crankshaft, connecting rod, and valve train (if applicable).
Engine Electrical:
Comprehensive coverage of ignition system, charging system, starting system, lighting, and sensors with detailed wiring diagrams.
Fuel System:
Carburetor (likely a Mikuni VM series for this era) service, adjustment, and troubleshooting; fuel pump and filter maintenance.
Transmission Drivetrain:
Clutch operation, adjustment, and replacement; manual transaxle disassembly, inspection, and repair; driveshaft and axle service.
Suspension Steering Brakes:
Front fork disassembly, seal replacement, and fluid specification; rear shock absorber service; steering head bearing maintenance; front and rear brake system inspection, fluid replacement, pad/shoe replacement, and hydraulic system troubleshooting.
Step-by-step troubleshooting guides for common issues, electrical system diagnostics using wiring diagrams.
Repair Overhaul:
Detailed instructions for component replacement, engine rebuilds, transmission overhauls, and bodywork repairs.
Wiring Schematics:
Complete and detailed wiring diagrams for all electrical systems.
Technical Depth
Depth:
Comprehensive, suitable for both novice DIYers and experienced professional mechanics. Covers everything from basic adjustments to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Searchable text (likely, depending on PDF creation), zoomable
Print Quality
Printability:
Fully printable
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Software Requirements
Requirements:
Adobe PDF Reader, WinZip (for potential .zip packaging)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled (likely for RE/X models, air-cooled for base DT125 if different variants existed within the generation)
Displacement:
124cc (typical for DT125)
Bore X Stroke:
Specific to engine code, e.g., 56.5 mm x 44.5 mm (requires manual confirmation)
Performance
Horsepower:
Typically around 15-20 HP, depending on market and specific model variant (e.g., power-restricted versions for certain licensing).
Torque:
Specific torque figures would be detailed in the manual.
Fuel System
Carburetor Type:
Likely a single Mikuni VM28SS or similar.
Fuel Delivery:
Carburetor
Emission Control
System:
Likely includes features like YPVS (Yamaha Power Valve System) for improved performance and emissions control across the rev range.
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Type:
N/A (manual transmission is standard)
Features
Clutch:
Wet, multi-plate
Gear Ratios:
Specific gear ratios are detailed within the manual for precise performance analysis.
📐 Dimensions
Exterior
Length:
Approx. 2,140 mm (varies slightly by model variant)
Width:
Approx. 800 mm (varies slightly by model variant)
Height:
Approx. 1,160 mm (varies slightly by model variant)
Weights
Dry Weight:
Approx. 114-118 kg (varies by model variant)
Wet Weight:
Specific wet weight would be found in the manual.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety ratings are not typically conducted in the same manner as automobiles; focus is on design features and rider protection).
Active Features
Braking System:
Front: Disc brake, Rear: Disc brake (for RE/X models); Front: Disc, Rear: Drum (possible for base DT125 depending on market).
Passive Features
Lighting:
Headlight, taillight, turn signals, brake lights.
💡 Technology Features
Infotainment
Features:
Basic instrument cluster including speedometer, odometer, tachometer, neutral indicator, turn signal indicators, and warning lights. No advanced infotainment systems are present on this model.
Driver Assistance
Features:
N/A (No electronic driver assistance systems typical of modern vehicles are present).
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Engine:
Recommended every 2,000-3,000 km or annually, but specified in detail within the manual.
Spark Plug Service:
Intervals typically around 3,000-6,000 km, depending on plug type and usage.
Air Filter Cleaning:
Recommended at 1,000-2,000 km or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Type:
Yamalube 2-stroke (or equivalent JASO FD or higher rated 2T oil) for pre-mix or oil injection reservoir.
Carburetor gumming due to stale fuel, power valve sticking (if equipped), electrical connector corrosion, worn rear shock absorber.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, has a deep-rooted history in motorsport and performance engineering, consistently producing iconic motorcycles across various categories.
Model Evolution
Dt125 Development:
The DT125 platform has been a staple for Yamaha since the 1970s, evolving from its early enduro roots to incorporate more refined features and powerplant enhancements for street legality and performance.
Production
Manufacturing Locations:
Yamaha motorcycles are manufactured globally; specific assembly locations for these models would depend on the target market. Common sites include Japan, Indonesia, and sometimes Europe or the Americas.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the 2002-2008 models may not be widely publicized, the DT lineage itself is recognized for its durability and contribution to the dual-sport motorcycle segment.
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