Yamaha Exciter 570 1991-1993 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Exciter 570 Model Years Covered: 1991, 1992, 1993 Codes Chassis Code: ES570 👋 Introduction Market Position Vehicle Segment: Sporty Personal Snowmobile Target Audience: Enthusiasts and owners seeking to maintain and repair their Yamaha Exciter 570. Competitive Analysis Competitors 1991-1993: Arctic Cat Cheetah, Ski-Doo Formula MX, Polaris Indy Key Features Vehicle Usp: Lightweight, agile, and powerful for its class, offering a spirited riding experience. Manual Purpose Benefit To Owner: Empowers owners to perform maintenance, troubleshoot issues, and undertake repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Specific Systems Covered: Engine, Fuel System, Ignition, Cooling, Lubrication, Drive System, Suspension, Steering, Brakes, Electrical System, Bodywork, Chassis Page Count Estimated Pages: 300+ Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of engine components including cylinders, pistons, crankshaft, connecting rods, cylinder heads, valves, and timing components. Fuel System: Carburetor tuning, cleaning, and rebuilding; fuel pump operation; fuel line maintenance. Ignition System: Spark plug specifications, ignition timing adjustment, CDI unit testing, and coil diagnostics. Cooling System: Radiator maintenance, coolant specifications, water pump inspection, and thermostat testing. Lubrication System: Oil specifications, oil pump operation, and lubrication circuit maintenance. Drive System: Clutch adjustment and replacement, drive belt inspection and replacement, gearbox operation, and chain lubrication/adjustment. Suspension System: Front and rear suspension component inspection, shock absorber service, and spring replacement. Steering System: Handlebar and steering column inspection, linkage lubrication, and alignment procedures. Brake System: Brake pad inspection and replacement, brake fluid specifications and bleeding, caliper service, and brake cable adjustment. Electrical System: Wiring diagrams, battery maintenance, lighting system checks, starter motor and alternator testing, and instrument cluster diagnostics. Bodywork And Chassis: Fairing removal and installation, seat maintenance, and chassis component inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, brake adjustments, spark plug checks, and battery service. Troubleshooting: Diagnostic guides for common running issues, electrical faults, and mechanical failures. Major Repairs: Complete engine rebuilds, transmission overhauls, and suspension component replacements. Technical Adjustments: Carburetor synchronization, ignition timing, clutch and throttle cable free play adjustments. Technical Depth Depth Of Information: Comprehensive: Covers everything from basic checks to full engine and component overhauls, including detailed torque specifications and tolerances. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, enabling quick access to specific information. Print Quality Quality: High resolution, suitable for printing at home or professional print shop. Binding Type Binding For Print: Not applicable (digital download), but designed for easy printing and binding. Paper Type Paper Type For Print: Not applicable (digital download), but recommended to print on durable paper for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled, parallel-twin Displacement: 561 cc (34.2 ci) Bore X Stroke: 66.0 mm x 82.0 mm (2.60 in x 3.23 in) Compression Ratio: 7.0:1 (Typical for this era) Performance Horsepower: Approximately 70-75 HP (Estimate based on similar models) Torque: Not typically published for this class of vehicle, but sufficient for strong acceleration. Fuel System Carburetor Type: Dual Mikuni VM34SS (or similar) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Oil Mixture: Premix (50:1 ratio typically with a high-quality 2-stroke snowmobile oil) or Auto-lube system (if equipped). Ignition Ignition System Type: Capacitor Discharge Ignition (CDI) Cooling Cooling Method: Liquid-cooled Lubrication Lubrication Type: Premix or Autolube (oil injection) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with reduction gear Features Drive System: Chain drive to rear axle Clutch Type: Primary (drive) and Secondary (driven) clutches Fluid Specifications Gearbox Oil Type: Yamaha "All-Purpose Gear Oil" or equivalent SAE 80W-90 GL-4 Fluid Capacities Gearbox Oil Capacity: Approximately 200-250 ml (consult manual for exact amount) 📐 Dimensions Exterior Overall Length: Variable based on track length, typically around 100-110 inches. Overall Width: Approximately 35-40 inches. Track Width: Variable, typically around 40 inches (front ski stance). Weights Dry Weight: Approximately 450-500 lbs (dry) Gross Vehicle Weight Rating: Not typically specified for snowmobiles, but consider rider and cargo weight. 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable (snowmobile safety standards differ from automotive). Active Features Braking System: Hydraulic disc brake, typically on the driveshaft or rear axle. Passive Features Kill Switch Lanyard: Standard safety feature that shuts off the engine if the rider is separated from the machine. Track And Suspension: Designed for stability and control in varied snow conditions. 💡 Technology Features Infotainment Instrument Cluster: Basic analog gauges: speedometer, tachometer, engine temperature gauge, fuel gauge (if applicable), and indicator lights. Driver Assistance Features: Limited to basic chassis and suspension design for rider control. No electronic driver assistance systems. Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Every 30-40 operating hours or annually. Refer to manual for specific hours. Spark Plug Inspection Replacement: Inspect every...
Detailed disassembly, inspection, and reassembly of engine components including cylinders, pistons, crankshaft, connecting rods, cylinder heads, valves, and timing components.
Fuel System:
Carburetor tuning, cleaning, and rebuilding; fuel pump operation; fuel line maintenance.
Ignition System:
Spark plug specifications, ignition timing adjustment, CDI unit testing, and coil diagnostics.
Cooling System:
Radiator maintenance, coolant specifications, water pump inspection, and thermostat testing.
Lubrication System:
Oil specifications, oil pump operation, and lubrication circuit maintenance.
Drive System:
Clutch adjustment and replacement, drive belt inspection and replacement, gearbox operation, and chain lubrication/adjustment.
Suspension System:
Front and rear suspension component inspection, shock absorber service, and spring replacement.
Steering System:
Handlebar and steering column inspection, linkage lubrication, and alignment procedures.
Brake System:
Brake pad inspection and replacement, brake fluid specifications and bleeding, caliper service, and brake cable adjustment.
Electrical System:
Wiring diagrams, battery maintenance, lighting system checks, starter motor and alternator testing, and instrument cluster diagnostics.
Bodywork And Chassis:
Fairing removal and installation, seat maintenance, and chassis component inspection.