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Yamaha G1 E4 GOLF CART Replacement PARTS

Prix habituel
$134.00
Prix soldé
$134.00
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Basic Information Identification Make: Yamaha Model: G1 E4 Golf Cart Model Identifier: G1 E4 Vehicle Type: Golf Cart Codes Oem Part Number System: Yamaha proprietary numbering convention Introduction Market Position...
Distributeur:
UGS: 37421
Yamaha G1 E4 GOLF CART Replacement PARTS
Basic Information
Identification
Make: Yamaha
Model: G1 E4 Golf Cart
Model Identifier: G1 E4
Vehicle Type: Golf Cart
Codes
Oem Part Number System: Yamaha proprietary numbering convention
Introduction
Market Position
Target Audience: Yamaha G1 E4 Golf Cart owners, mechanics, and parts suppliers.
Value Proposition: Cost-effective access to OEM part numbers for identification and procurement, bypassing expensive dealer service departments for parts lookup.
Competitive Analysis
Alternatives: Dealership parts counters, unofficial online forums, generic golf cart parts suppliers (may lack specific OEM data).
Key Features
Feature 1: Illustrated exploded parts diagrams for clear visual reference.
Feature 2: Comprehensive listing of OEM part numbers.
Feature 3: Facilitates accurate part selection for repair and maintenance.
Feature 4: Enables users to source parts independently, potentially saving money.
Manual Details
Coverage Areas
Primary Coverage: All components and systems of the Yamaha G1 E4 Golf Cart
Secondary Coverage: Exploded views, part identification, part numbers, basic assembly/disassembly reference
Page Count
Estimated Page Count: Variable (typically 100-300 pages for comprehensive OEM parts manuals)
Manual Type
Type: OEM Parts Manual
Language
Language: English
Format
File Format: PDF
Compatibility: All PC & MAC Computers
Delivery Method: Instant Downloadable after payment
Downloadability: YES
Requirements: Adobe PDF Reader
Manual Coverage
Systems Covered
Chassis And Frame: Includes frame components, suspension mounting points, body supports.
Powertrain: Engine assembly, drive clutch, driven clutch, drive belt, output shaft components.
Fuel System: Carburetor assembly, fuel tank, fuel lines, fuel filter (if applicable).
Ignition System: Spark plug, ignition coil, CDI unit, wiring harness connections.
Cooling System: Air cooling components, fan shroud, blower assembly (if applicable for engine cooling).
Exhaust System: Exhaust pipe, muffler, heat shields.
Drive Line: Axles, drive shafts, universal joints, differential (if equipped), wheel hubs.
Braking System: Brake pedal assembly, brake cables, brake drums, brake shoes, brake linkages.
Steering System: Steering wheel, steering column, tie rods, steering arms, bushings.
Electrical System: Starter motor, generator/alternator (if equipped), battery, starter solenoid, wiring harnesses, switches.
Body And Trim: Seat frames, body panels, fenders, windshield assembly, roof structure, bumpers, trim pieces.
Accessories: Lights (headlights, taillights), horn, mirrors, cup holders, storage compartments.
Procedures Included
Disassembly: Detailed exploded diagrams facilitating component removal.
Assembly: Illustrations and part ordering to guide reassembly.
Part Identification: Visual identification of every component via exploded diagrams.
Part Ordering: Direct listing of OEM part numbers for accurate purchasing.
Technical Depth
Depth: Component-level detail for replacement and identification.
Scope: Exclusively a parts catalog; does not include repair procedures or diagnostic steps.
Manual Specifications
File Format
File Type: PDF
Searchability: Likely text-searchable if the PDF is well-generated, but primarily visual.
Print Quality
Printable: YES, individual pages can be printed as needed.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Gasoline (likely 2-stroke or 4-stroke, specific to G1 E4 variant - often a 2-stroke engine in early G1 models)
Displacement: Typically around 150-250cc for G1 models, exact displacement for E4 variant needs manual confirmation.
Cooling Method: Air-cooled
Performance
Horsepower: Approx. 7-10 HP (typical for this class of golf cart)
Torque: Not typically published, but adequate for golf course operation.
Fuel System
Fuel Delivery: Carburetor
Fuel Type: Unleaded Gasoline
Transmission
Standard
Type: Automatic Continuously Variable Transmission (CVT) with belt drive
Drive System: Shaft drive to rear axle
Features
Gear Reduction: Integral to the drive system via pulleys and belt.
Clutch System: Primary (drive) clutch and secondary (driven) clutch system.
Dimensions
Exterior
Length: Approx. 90-100 inches (varies by specific configuration)
Width: Approx. 45-50 inches
Height: Approx. 70-75 inches (including roof)
Weights
Curb Weight: Approx. 400-500 lbs
Passenger Capacity: 2 persons (standard)
Safety Features
Ratings
Crash Test Ratings: N/A (Golf carts are not typically subject to automotive crash testing regulations)
Active Features
Brakes: Mechanical drum brakes on rear axle; parking brake mechanism.
Steering: Rack and pinion or steering box (dependent on specific G1 generation).
Passive Features
Seatbelts: Optional or factory-installed depending on year and market.
Roll Over Protection: Integrated roll bar structure for roof support.
Technology Features
Infotainment
Infotainment System: Basic; typically no advanced infotainment features like screens or radios in this era of golf carts.
Driver Assistance
Assistance Features: None (basic mechanical controls).
Connectivity
Connectivity Options: None.
Engine Management
Ignition Control: Points-based or CDI ignition system (depending on specific year/variant).
Maintenance
Service Intervals
Engine Oil Change: Intervals vary; consult a detailed service manual, but typically 50-100 hours or annually for older engines.
Air Filter Cleaning: Regular inspection (e.g., monthly) and cleaning/replacement as needed, especially in dusty environments.
Spark Plug Replacement: Typically every 100-200 operating hours or annually.
Drive Belt Inspection: Inspect for wear and tension at least annually. Replacement based on condition, usually around 2-4 years or 500-1000 hours.
Brake Adjustment: Check and adjust brake cables as needed for proper performance, typically seasonally or every 6 months.
Fluid Specifications
Engine Oil Type: SAE 10W-30 or 10W-40, API classification SG or higher (check manual for exact grade and capacity).
Gear Oil Type: Yamaha recommends specific gear oil for the drive unit; consult manual or a Yamaha dealer. Likely a SAE 80W-90 or similar.
Known Issues
Common Problems 1: Carburetor gumming/clogging due to old fuel.
Common Problems 2: Drive belt wear and failure, leading to loss of power or no movement.
Common Problems 3: Wear in suspension bushings and tie rod ends due to age and use.
Common Problems 4: Electrical component failures (e.g., starter solenoid, ignition switch) due to age.
Common Problems 5: Corrosion on frame and body components, especially in coastal or humid environments.
Vehicle History
Brand Heritage
Manufacturer: Yamaha Motor Company, Japan
Model Evolution
Series Introduction: The Yamaha G1 series was a significant entry into the golf car market, known for its reliability and robust construction. Introduced in the late 1970s/early 1980s.
Generations Impact: The G1 set many standards for golf car design and performance for its era.
Production
Production Period: Yamaha G1 series produced from approximately 1979 to 1989, with E4 being a specific model designation within this range.
Manufacturing Location: Primarily Japan, with potential assembly in other regions.
Awards & Recognition
Recognitions
Industry Recognition: While specific awards for the G1 E4 are not readily publicized, the Yamaha G1 series as a whole was recognized for its contribution to the golf car market and its durability.
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