The Yamaha Grizzly 700 is a high-performance, utility-focused All-Terrain Vehicle (ATV) produced for the 2006, 2007, and 2008 model years. Renowned for its powerful 686cc liquid-cooled engine featuring Electronic Fuel Injection (EFI) and Yamaha Chip Controlled Throttle (YCC-T), it delivers exceptional performance and precise throttle response. The Grizzly 700 is equipped with an automatic transmission, a 4WD system with differential lock, and independent front and rear suspension, ensuring superior ride comfort and handling across challenging terrains. Many models also feature Electric Power Steering (EPS) for reduced rider fatigue and enhanced control. This robust ATV is designed for enthusiasts, recreational riders, and those who demand capability and reliability in demanding off-road conditions, with a towing capacity of 1322 lbs. This comprehensive Workshop Service Repair Manual provides complete service and repair information for the Yamaha Grizzly 700. It covers all essential aspects of maintenance, from routine procedures like oil changes and filter replacements to major repairs such as engine rebuilds and transmission overhauls. The manual includes detailed instructions for disassembling and assembling all major components, in-depth troubleshooting guides for common issues, and critical technical specifications like torque values and fluid capacities. Furthermore, it offers detailed electrical system diagnostics with wiring diagrams, ensuring that owners, mechanics, and technicians have the necessary resources to maintain and repair the vehicle effectively and efficiently. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Product Type: Workshop Service Repair Manual Codes Applicable Model Years: 2006, 2007, 2008 Vehicle Category: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Segment: High-performance, utility-focused ATV. Target Audience: Enthusiasts, recreational riders, and those utilizing ATVs for work or sport in demanding conditions. Competitive Analysis Competitors: Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force. Key Features Powerplant: Known for its powerful and reliable 700cc liquid-cooled engine. Drivetrain: Features Yamaha's Ultramatic® automatic transmission and On-Command® 4WD system with differential lock. Suspension: Independent front and rear suspension for superior ride comfort and handling. Eps: Many models equipped with Electric Power Steering (EPS) for reduced steering effort and improved control. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Page Count Estimated Page Count: Highly Comprehensive (typically 500+ pages for this type of manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, and overhaul of all internal and external components. Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, and related lines. Includes EFI system diagnostics. Cooling System: Radiator, cooling fan, water pump, thermostat, coolant hoses, and fluid specifications. Exhaust System: Muffler, exhaust pipes, gaskets, and heat shields. Transmission Drivetrain: Automatic transmission (Ultramatic), CVT operation, gear ratios, maintenance, and repair of drive shafts, differentials (front and rear), and axles. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, and adjustment procedures. Steering: Handlebar assembly, steering shaft, tie rods, steering knuckles, and power steering system (EPS - Electric Power Steering) diagnostics and repair. Brakes: Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures, and parking brake. Electrical System: Wiring diagrams, charging system (stator, regulator/rectifier), battery, starter motor, ignition system, lighting, and accessory circuits. Bodywork Chassis: Frame inspection, body panels, fenders, rack systems, seat, and other external components. Wheels Tires: Tire pressure recommendations, wheel removal/installation, and lug nut torque specifications. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, lubrication points, and fluid checks. Troubleshooting: Diagnostic procedures for common issues, fault codes (if applicable), and symptom-based troubleshooting guides. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, and electrical system repairs. Component Disassembly Assembly: Step-by-step instructions for removing and installing all major components. Technical Specifications: Torque values, clearances, fluid capacities, and other critical measurements. Wiring Diagrams: Detailed electrical schematics for accurate diagnosis and repair of electrical faults. Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear graphics and text. Print Quality Printability: Printable pages for on-site workshop use. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, liquid-cooled, DOHC, 4-valve single-cylinder Displacement: 686cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.8:1 Performance Horsepower Approximate: Approx. 45-50 hp (Varies by region and specific tuning) Torque Approximate: Approx. 40-45 lb-ft (Varies by region and specific tuning) Fuel System Induction: Electronic Fuel Injection (EFI) with dual throttle valve (YCC-T - Yamaha Chip Controlled Throttle) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Type: Digital TCI (Transistor Controlled Ignition) with electric start. Lubrication System: Wet sump, forced lubrication with oil cooler. 🔧 Transmission Standard Type: Yamaha Ultramatic® V-belt automatic transmission with engine braking and selectable 2WD/4WD with differential lock. Features Drive Modes: High,...
The Yamaha Grizzly 700 is a high-performance, utility-focused All-Terrain Vehicle (ATV) produced for the 2006, 2007, and 2008 model years. Renowned for its powerful 686cc liquid-cooled engine featuring Electronic Fuel Injection (EFI) and Yamaha Chip Controlled Throttle (YCC-T), it delivers exceptional performance and precise throttle response. The Grizzly 700 is equipped with an automatic transmission, a 4WD system with differential lock, and independent front and rear suspension, ensuring superior ride comfort and handling across challenging terrains. Many models also feature Electric Power Steering (EPS) for reduced rider fatigue and enhanced control. This robust ATV is designed for enthusiasts, recreational riders, and those who demand capability and reliability in demanding off-road conditions, with a towing capacity of 1322 lbs.
This comprehensive Workshop Service Repair Manual provides complete service and repair information for the Yamaha Grizzly 700. It covers all essential aspects of maintenance, from routine procedures like oil changes and filter replacements to major repairs such as engine rebuilds and transmission overhauls. The manual includes detailed instructions for disassembling and assembling all major components, in-depth troubleshooting guides for common issues, and critical technical specifications like torque values and fluid capacities. Furthermore, it offers detailed electrical system diagnostics with wiring diagrams, ensuring that owners, mechanics, and technicians have the necessary resources to maintain and repair the vehicle effectively and efficiently.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Product Type:
Workshop Service Repair Manual
Codes
Applicable Model Years:
2006, 2007, 2008
Vehicle Category:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Segment:
High-performance, utility-focused ATV.
Target Audience:
Enthusiasts, recreational riders, and those utilizing ATVs for work or sport in demanding conditions.
Digital TCI (Transistor Controlled Ignition) with electric start.
Lubrication
System:
Wet sump, forced lubrication with oil cooler.
🔧 Transmission
Standard
Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking and selectable 2WD/4WD with differential lock.
Features
Drive Modes:
High, Low, Neutral, Reverse, Park.
Engine Braking:
Provides strong engine braking on descents.
Drive Shafts:
Shaft drive to front and rear wheels.
📐 Dimensions
Exterior
Overall Length:
Approx. 82.1 inches (2085 mm)
Overall Width:
Approx. 45.5 inches (1155 mm)
Overall Height:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 620 lbs (281 kg)
Ground Clearance:
Approx. 10.8 inches (275 mm)
Towing Capacity:
1322 lbs (600 kg)
Rack Capacity Front:
99 lbs (45 kg)
Rack Capacity Rear:
187 lbs (85 kg)
Fuel Capacity:
4.9 gallons (18.7 L) including 1.1 gal (4.0 L) reserve
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI/SVIA 1-2010 requirements.
Active Features
Engine Braking:
Crucial for controlled descents and reducing brake wear.
4Wd System:
On-Command® 2WD/4WD with differential lock enhances traction in challenging terrain.
Eps:
Electric Power Steering reduces rider fatigue and improves control, especially at lower speeds or over rough terrain.
Passive Features
Ergonomics:
Designed for rider comfort and control, reducing fatigue on long rides.
Lighting:
Dual 30W halogen headlights plus a 60W/55W halogen projector beam handlebar-mounted headlight for excellent visibility.
Guarding:
Adequate guards for drivetrain and body components against trail debris.
💡 Technology Features
Infotainment
Display Features:
Digital LCD meter displaying speedometer, odometer, trip meters, fuel gauge, clock, 4WD/2WD indicator, and transmission gear indicator.
Driver Assistance
Eps:
Electric Power Steering (standard on many models) assists steering, reducing rider fatigue and improving handling precision.
Engine Management:
Yamaha Chip Controlled Throttle (YCC-T) for precise engine response and fuel mapping via EFI.
Connectivity
Accessory Power:
Typically includes a DC outlet for powering accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
First 10 hours/1 month, then every 30 hours/6 months. Severe use may require more frequent changes.
Oil Filter Replacement:
At first 10 hours/1 month, then every 30 hours/6 months. Check manual for specific filter part number.
Air Filter Cleaning:
Check every 15 hours/3 months. Clean as needed. Replace if damaged.
Spark Plug Inspection:
Inspect every 30 hours/6 months. Replace as needed. Recommended plug: NGK CR7E or equivalent.
Throttle Cable Inspection:
Inspect every 15 hours/3 months.
Brake Fluid Level Check:
Check every 15 hours/3 months. Use DOT 3 brake fluid.
Fluid Specifications
Engine Oil:
Yamalube 4-stroke motorcycle oil, SAE 10W-40, API SG or higher, JASO MA compliant. Capacity approx. 2.3 L (2.4 US qt).
Gear Oil:
Yamalube Hypoid Gear Oil SAE 80W-90 API GL-4. Front differential capacity: approx. 0.42 L (0.44 US qt). Rear differential capacity: approx. 0.25 L (0.26 US qt).
Coolant:
High-quality ethylene glycol-based antifreeze/coolant with a 50/50 mix of water. Capacity approx. 2.0 L (2.1 US qt).
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Wiring Harness Chafing:
In some cases, wiring harnesses can chafe against the frame or other components, leading to electrical issues. The manual provides routing and inspection procedures.
Efi Sensor Calibration:
The EFI system relies on various sensors; the manual details diagnostic procedures for sensor calibration and replacement.
Suspension Wear:
Like any off-road vehicle, suspension bushings and ball joints can wear over time. The manual outlines inspection and replacement steps.
📚 Vehicle History
Brand Heritage
Yamaha Atv History:
Yamaha has a long and successful history in ATV manufacturing, known for innovation, reliability, and performance, particularly with the introduction of the all-wheel-drive ATV concept.
Model Evolution
Grizzly Lineage:
The Grizzly 700 followed earlier successful Yamaha utility ATVs, building upon features like independent suspension and automatic transmissions. The introduction of the 700cc engine and EFI marked a significant performance and efficiency upgrade.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2006-2008 model years might be niche, the Grizzly line has consistently been recognized by industry publications for its durability, capability, and rider-friendly features in the utility ATV segment.
Ratings
Industry Perception:
The Yamaha Grizzly 700 is generally well-regarded for its robust build quality, powerful engine, and reliable drivetrain, making it a popular choice for serious off-road use.
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