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Yamaha Raptor 700 YFM700RV ATV Complete Workshop Service Repair Manual 2006 2007 2008 2009

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The Yamaha Raptor 700, model variant YFM700RV, is a high-performance sport All-Terrain Vehicle (ATV) produced for the 2006, 2007, 2008, and 2009 model years. Building on Yamaha's rich motorsports heritage, this ATV is engineered with a potent 686cc liquid-cooled engine featuring Electronic Fuel Injection (EFI) for optimal throttle response and performance. Its design prioritizes agility and control, boasting a lightweight yet rigid chassis, long-travel adjustable suspension, and powerful hydraulic disc brakes on all wheels. The Raptor 700 is intended for enthusiasts and serious off-road riders who demand exceptional power, handling, and reliability in a sport ATV. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of the Yamaha Raptor 700 (YFM700RV). It covers all essential systems, including the engine, fuel system, ignition, electrical components, transmission, drivetrain, suspension, steering, brakes, chassis, and bodywork. The manual offers step-by-step procedures for routine maintenance, engine and transmission rebuilds, suspension servicing, brake system repair, and electrical diagnostics. With advanced troubleshooting guidance and detailed technical specifications, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their Raptor 700. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Variant: YFM700RV Type: ATV (All-Terrain Vehicle) Codes Model Code: YFM700RV 👋 Introduction Market Position Segment: High-performance sport ATV. Target Audience: Enthusiasts, racers, and serious off-road riders seeking powerful performance and handling. Competitive Analysis Key Competitors: Honda TRX450R, Suzuki LT-R450, Can-Am DS450. Key Features Vehicle Engine Platform: Leveraged Yamaha's robust 686cc liquid-cooled, SOHC, four-valve engine, originally developed for its motorsport applications. Fuel Delivery: Electronic Fuel Injection (EFI) for precise fuel metering, improved throttle response, and easier starting in varying conditions. Chassis Design: Lightweight, high-tensile steel frame with a hybrid aluminum/steel construction for optimal rigidity and weight distribution. Suspension Performance: Long-travel, fully adjustable independent front suspension and a progressive rear swingarm with a single shock absorber for superior handling and comfort. Braking System: Powerful hydraulic disc brakes on all wheels for consistent and reliable stopping power. 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009 Specific Models Covered: YFM700RV Page Count Estimated Page Count: Hundreds (typical for a complete workshop manual) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Top-end, bottom-end, lubrication, cooling, and internal component repair. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and lines. Ignition System: Ignition coil, CDI unit, spark plug, and wiring. Electrical System: Starting system, charging system (stator, regulator/rectifier), battery, lighting, and wiring diagrams. Transmission: Clutch assembly, gears, shafts, shift mechanism, and lubrication. Drivetrain: Final drive, drive shafts, differentials (if applicable), and CV joints. Suspension: Front and rear suspension systems, shocks, springs, A-arms, and linkages. Steering: Handlebars, steering stem, tie rods, and steering column components. Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, and bleeding procedures. Wheels Tires: Wheel specifications, tire pressures, and mounting. Frame Chassis: Frame inspection, reinforcement, and component mounting. Bodywork Plastics: Removal and installation of fenders, body panels, and plastics. Cooling System: Radiator, coolant, fan, hoses, and thermostat. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation. Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly instructions. Transmission Repair: Clutch replacement, gear inspection, and shift drum/fork servicing. Suspension Servicing: Shock absorber service, spring replacement, linkage lubrication. Brake System Service: Brake pad and rotor replacement, caliper overhaul, hydraulic system bleeding. Electrical Diagnostics: Wiring harness inspection, component testing, and diagnostic routines. Fuel Injection Service: Injector cleaning, throttle body synchronization, and sensor testing. Wheel Alignment Steering Geometry: Tie rod adjustment and steering linkage checks. Periodic Inspections: Pre-ride checks, safety inspections, and scheduled maintenance tasks. Special Tools: Identification and usage of specialized tools required for certain procedures. Technical Depth Depth: Comprehensive (covers everything from basic maintenance to full engine/drivetrain rebuilds). Diagnostic Level: Advanced (includes detailed troubleshooting guides and symptom-based diagnostics). Rebuild Level: Full rebuild specifications for engine, transmission, and suspension components. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy navigation. Print Quality Print Recommendation: High-quality printing recommended for clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, 4-valve Displacement: 686cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.1:1 Carburetion: EFI (Electronic Fuel Injection) Performance Horsepower: Approx. 50 HP (at crankshaft, estimated) Torque: Approx. 40 lb-ft (at crankshaft, estimated) Fuel System Fuel Type: Unleaded gasoline, 87 octane (minimum) Fuel Tank Capacity: 3.4 gal (12.8 L) 🔧 Transmission Standard Type: 5-speed sequential with reverse Clutch: Wet, multi-disc Features Final Drive: O-ring sealed chain, sealed...
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Yamaha Raptor 700 YFM700RV ATV Complete Workshop Service Repair Manual 2006 2007 2008 2009Yamaha Raptor 700 YFM700RV ATV Complete Workshop Service Repair Manual 2006 2007 2008 2009Yamaha Raptor 700 YFM700RV ATV Complete Workshop Service Repair Manual 2006 2007 2008 2009Yamaha Raptor 700 YFM700RV ATV Complete Workshop Service Repair Manual 2006 2007 2008 2009
The Yamaha Raptor 700, model variant YFM700RV, is a high-performance sport All-Terrain Vehicle (ATV) produced for the 2006, 2007, 2008, and 2009 model years. Building on Yamaha's rich motorsports heritage, this ATV is engineered with a potent 686cc liquid-cooled engine featuring Electronic Fuel Injection (EFI) for optimal throttle response and performance. Its design prioritizes agility and control, boasting a lightweight yet rigid chassis, long-travel adjustable suspension, and powerful hydraulic disc brakes on all wheels. The Raptor 700 is intended for enthusiasts and serious off-road riders who demand exceptional power, handling, and reliability in a sport ATV. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of the Yamaha Raptor 700 (YFM700RV). It covers all essential systems, including the engine, fuel system, ignition, electrical components, transmission, drivetrain, suspension, steering, brakes, chassis, and bodywork. The manual offers step-by-step procedures for routine maintenance, engine and transmission rebuilds, suspension servicing, brake system repair, and electrical diagnostics. With advanced troubleshooting guidance and detailed technical specifications, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their Raptor 700.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Variant:
YFM700RV
Type:
ATV (All-Terrain Vehicle)
Codes
Model Code:
YFM700RV
👋 Introduction
Market Position
Segment:
High-performance sport ATV.
Target Audience:
Enthusiasts, racers, and serious off-road riders seeking powerful performance and handling.
Competitive Analysis
Key Competitors:
Honda TRX450R, Suzuki LT-R450, Can-Am DS450.
Key Features Vehicle
Engine Platform:
Leveraged Yamaha's robust 686cc liquid-cooled, SOHC, four-valve engine, originally developed for its motorsport applications.
Fuel Delivery:
Electronic Fuel Injection (EFI) for precise fuel metering, improved throttle response, and easier starting in varying conditions.
Chassis Design:
Lightweight, high-tensile steel frame with a hybrid aluminum/steel construction for optimal rigidity and weight distribution.
Suspension Performance:
Long-travel, fully adjustable independent front suspension and a progressive rear swingarm with a single shock absorber for superior handling and comfort.
Braking System:
Powerful hydraulic disc brakes on all wheels for consistent and reliable stopping power.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009
Specific Models Covered:
YFM700RV
Page Count
Estimated Page Count:
Hundreds (typical for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end, bottom-end, lubrication, cooling, and internal component repair.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and lines.
Ignition System:
Ignition coil, CDI unit, spark plug, and wiring.
Electrical System:
Starting system, charging system (stator, regulator/rectifier), battery, lighting, and wiring diagrams.
Transmission:
Clutch assembly, gears, shafts, shift mechanism, and lubrication.
Drivetrain:
Final drive, drive shafts, differentials (if applicable), and CV joints.
Suspension:
Front and rear suspension systems, shocks, springs, A-arms, and linkages.
Steering:
Handlebars, steering stem, tie rods, and steering column components.
Brakes:
Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, and bleeding procedures.
Wheels Tires:
Wheel specifications, tire pressures, and mounting.
Frame Chassis:
Frame inspection, reinforcement, and component mounting.
Bodywork Plastics:
Removal and installation of fenders, body panels, and plastics.
Cooling System:
Radiator, coolant, fan, hoses, and thermostat.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation.
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly instructions.
Transmission Repair:
Clutch replacement, gear inspection, and shift drum/fork servicing.
Suspension Servicing:
Shock absorber service, spring replacement, linkage lubrication.
Brake System Service:
Brake pad and rotor replacement, caliper overhaul, hydraulic system bleeding.
Electrical Diagnostics:
Wiring harness inspection, component testing, and diagnostic routines.
Fuel Injection Service:
Injector cleaning, throttle body synchronization, and sensor testing.
Wheel Alignment Steering Geometry:
Tie rod adjustment and steering linkage checks.
Periodic Inspections:
Pre-ride checks, safety inspections, and scheduled maintenance tasks.
Special Tools:
Identification and usage of specialized tools required for certain procedures.
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to full engine/drivetrain rebuilds).
Diagnostic Level:
Advanced (includes detailed troubleshooting guides and symptom-based diagnostics).
Rebuild Level:
Full rebuild specifications for engine, transmission, and suspension components.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy navigation.
Print Quality
Print Recommendation:
High-quality printing recommended for clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 4-valve
Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
8.1:1
Carburetion:
EFI (Electronic Fuel Injection)
Performance
Horsepower:
Approx. 50 HP (at crankshaft, estimated)
Torque:
Approx. 40 lb-ft (at crankshaft, estimated)
Fuel System
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Fuel Tank Capacity:
3.4 gal (12.8 L)
🔧 Transmission
Standard
Type:
5-speed sequential with reverse
Clutch:
Wet, multi-disc
Features
Final Drive:
O-ring sealed chain, sealed eccentric adjustor, eccentric preload adjuster
📐 Dimensions
Exterior
Length:
70.7 in (1795 mm)
Width:
45.3 in (1150 mm)
Height:
44.1 in (1120 mm)
Wheelbase:
50.4 in (1280 mm)
Weights
Dry Weight:
420 lbs (191 kg)
Ground Clearance:
11.0 in (279 mm)
Seat Height:
32.1 in (815 mm)
🛡️ Safety Features
Ratings
Atv Safety Guidelines:
Adherence to ANSI/SVIA safety standards for ATVs.
Active Features
Braking Performance:
Dual hydraulic disc front brakes, single hydraulic disc rear brake for robust stopping power.
Passive Features
Ergonomics:
Designed for rider control and comfort, with accessible controls and a stable riding position.
Lighting:
Dual 30W Krypton headlights and a 15W Krypton taillight for visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Sport ATV - typically no infotainment features).
Driver Assistance
Driver Assistance Features:
N/A (Sport ATV - focus is on rider control and direct mechanical feedback).
Connectivity
Connectivity Features:
N/A (Sport ATV).
Engine Management
Efi System Components:
Includes throttle body, fuel injectors, ECU (Engine Control Unit), and various sensors (e.g., TPS, MAP, IAT, O2).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Cleaning:
Clean every 300 miles or 3 months, replace as needed (refer to manual for exact specification).
Spark Plug Check:
Inspect and clean/gap every 600 miles or 6 months (refer to manual for exact specification).
Valve Clearance Check:
Every 1200 miles or 12 months (refer to manual for exact specification).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher (refer to manual for exact specification).
Engine Oil Capacity:
Approx. 2.10 qt (2.0 L) without filter change; 2.20 qt (2.1 L) with filter change (refer to manual for exact specification).
Coolant Type:
Permanent type antifreeze (50/50 mix of ethylene glycol and distilled water) (refer to manual for exact specification).
Brake Fluid Type:
DOT 4 hydraulic brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items:
Brake pads, tires, wheel bearings, and chain/sprockets are common wear items. EFI system components can require occasional cleaning/adjustment.
Engine Performance:
Some owners reported potential issues with the cooling fan engaging intermittently or not at all if the thermostat or fan relay fails. EFI sensor issues can cause rough running.
Drivetrain Longevity:
Proper chain maintenance and adjustment are critical for drivetrain longevity. Some early models may have had specific issues addressed in later revisions, which the manual would detail.
📚 Vehicle History
Brand Heritage
Heritage In Motorsports:
Yamaha's long-standing reputation and success in various motorsports, including ATV racing and motocross, informs the Raptor's design and engineering.
Model Evolution
Predecessor:
Direct evolution from the highly successful Yamaha Warrior 350 and the preceding Raptor 660R models, incorporating lessons learned in performance and reliability.
Introduction Year:
The Raptor 700 platform was introduced for the 2006 model year, replacing the Raptor 660R.
Production
Manufacturing Location:
Typically manufactured in Japan or the United States by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Atv Industry Reputation:
Consistently recognized as a top-tier performance sport ATV, favored by enthusiasts and competitive riders for its power and handling.
Performance Awards:
Frequently lauded in ATV enthusiast magazines and review sites for its class-leading engine and chassis performance within its generation.
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