Yamaha SR250 SR250G 1980-1983 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: SR250 / SR250G Years Covered: 1980, 1981, 1982, 1983 👋 Introduction Market Position Target Audience: Yamaha SR250/SR250G owners, independent repair shops, restoration enthusiasts. Competitive Analysis Value Proposition: Provides comprehensive, professional-level repair and maintenance information for a specific vintage motorcycle model, offering significant cost savings over dealership service. Key Features Manual Content: Detailed sub-steps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, troubleshooting, wiring diagrams. Accessibility: Instant download eliminates shipping costs and waiting times. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: PDF Download Delivery Method: Instant Download Printability: Full Printable 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, lubrication system, cooling system (if applicable), fuel system, ignition system. Transmission: Clutch operation and adjustment, gearbox inspection and repair, shift mechanism. Chassis: Frame inspection and repair, suspension (front fork, rear shock absorber), steering system, wheels and tires. Brakes: Front and rear brake system diagnosis, repair, fluid replacement, caliper and master cylinder servicing. Electrical: Wiring diagrams, lighting system, starting system, charging system (alternator/generator, regulator), battery maintenance, instrumentation. Fuel System: Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines. Exhaust System: Exhaust pipe and muffler inspection and replacement. Bodywork And Trim: Fairings, fenders, seat, handlebars, controls, emblems. Procedures Included Maintenance: Regular service schedules, oil changes, filter replacements, chain adjustment, brake adjustments, spark plug replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, electrical fault finding. Repair: Detailed step-by-step instructions for component removal, replacement, and reassembly. Rebuild: Comprehensive instructions for engine and major component rebuilds. Refurbishment: Guidance on restoring components to original specifications. Restoration: In-depth information to guide complete motorcycle restoration. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF Required Software: Adobe PDF Reader, WinRAR (for extraction) Compatibility: All versions of Windows & Mac Print Quality Print Capability: High-resolution, fully printable pages Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Medium: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, SOHC Displacement: Approximately 249cc (specific bore and stroke would be detailed in manual) Bore X Stroke: Refer to manual for precise specifications (e.g., typically around 71mm x 62mm for similar Yamaha singles) Compression Ratio: Refer to manual for precise specifications (e.g., typically around 9.5:1) Performance Horsepower: Refer to manual for precise specifications (e.g., typically around 19-21 HP at 7500 RPM) Torque: Refer to manual for precise specifications (e.g., typically around 19-20 Nm at 5500 RPM) Fuel System Carburetor Type: Likely a single Mikuni VM or similar constant velocity (CV) carburetor, size approx. 34mm (specific model detailed in manual) Fuel Delivery: Gravity feed from fuel tank via fuel petcock. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication System Oil Type: Refer to manual for specific API service classification and viscosity grade (e.g., SAE 20W-40 or 10W-40 motorcycle oil). Oil Capacity: Refer to manual for precise capacity (e.g., approximately 1.7 - 1.9 liters with filter change). Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed constant mesh sequential manual gearbox Clutch Type: Wet, multi-plate Final Drive: Chain drive Features Gear Ratios: Refer to manual for specific gear ratios for each speed. Transmission Oil Type: Refer to manual for specifications (typically motorcycle gear oil, SAE 80W-90). 📐 Dimensions Exterior Overall Length: Refer to manual for exact dimensions. Overall Width: Refer to manual for exact dimensions. Overall Height: Refer to manual for exact dimensions. Weights Dry Weight: Refer to manual for exact dry weight (typically around 140-150 kg). Wet Weight: Refer to manual for exact wet weight. Fuel Tank Capacity: Refer to manual for exact capacity (typically around 10-12 liters). 🛡️ Safety Features Ratings Crash Test Data: N/A for this era of motorcycle manual; focus is on mechanical safety. Active Features Braking System: Front: Disc brake; Rear: Drum brake. Specifics on caliper, rotor, and drum size detailed in manual. Lighting: Headlight, taillight, brake lights, turn signals (if equipped). Bulb specifications in manual. Passive Features Frame Construction: Steel cradle frame construction. 💡 Technology Features Infotainment Infotainment System: N/A - Classic motorcycle with analog instrumentation. Driver Assistance Rider Assistance: N/A - Basic mechanical systems only. Connectivity Connectivity Features: N/A - No electronic connectivity. Electrical System Starter Type: Kick starter. Electric start may have been an option on some SR250G variants, but the manual likely covers both or primary method. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 3,000 - 5,000 km or 6-12 months. Spark Plug Replacement: Refer to manual; typically every 10,000 - 15,000 km or annually. Air Filter Cleaning/Replacement: Refer to manual; periodic cleaning and replacement based on riding conditions. Chain Lubrication And Adjustment: Refer to manual; frequent checks recommended, especially after wet riding. Valve Clearance Check: Refer to manual; typically at higher mileage intervals (e.g.,...
Provides comprehensive, professional-level repair and maintenance information for a specific vintage motorcycle model, offering significant cost savings over dealership service.
N/A - Classic motorcycle with analog instrumentation.
Driver Assistance
Rider Assistance:
N/A - Basic mechanical systems only.
Connectivity
Connectivity Features:
N/A - No electronic connectivity.
Electrical System
Starter Type:
Kick starter. Electric start may have been an option on some SR250G variants, but the manual likely covers both or primary method.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 3,000 - 5,000 km or 6-12 months.
Spark Plug Replacement:
Refer to manual; typically every 10,000 - 15,000 km or annually.
Air Filter Cleaning/Replacement:
Refer to manual; periodic cleaning and replacement based on riding conditions.
Chain Lubrication And Adjustment:
Refer to manual; frequent checks recommended, especially after wet riding.
Valve Clearance Check:
Refer to manual; typically at higher mileage intervals (e.g., 20,000 km).
Fluid Specifications
Engine Oil Spec:
Refer to manual for API SG/SH classification and SAE viscosity (e.g., 20W-40, 10W-40).
Brake Fluid Spec:
Refer to manual; likely DOT 3 or DOT 4.
Transmission Oil Spec:
Refer to manual; typically SAE 80W-90 GL-4 gear oil.
Known Issues
Common Wear Items:
Clutch wear, worn fork seals, carburetor jetting issues due to age and fuel quality, electrical connections degradation, chain and sprockets.
Specific Model Quirks:
Refer to manual for model-specific common issues and troubleshooting tips. Carburetor float bowl gaskets can degrade over time. Ignition coils can fail.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Corporation, founded in 1887, has a long and rich history in musical instruments, expanding into motorcycles in 1955 with the YA-1.
Model Evolution
Sr Series Origin:
The SR series, particularly the SR400 and SR500, are celebrated for their simplicity, reliability, and classic styling. The SR250 was a smaller displacement variant, often targeting urban riders and those seeking a lighter, more manageable machine with similar classic appeal.
Production
Production Period:
The SR250 and SR250G models were produced during the early 1980s, representing a specific era of Yamaha's single-cylinder motorcycle development.
Manufacturing Location:
Likely manufactured in Japan, consistent with Yamaha's primary production facilities during this period.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the SR250 are not widely publicized, the SR series is recognized for its enduring design, reliability, and role in the classic motorcycle market.
Ratings
Reliability Reputation:
Generally good reliability for the era, especially with proper maintenance. The simple, air-cooled single-cylinder design contributes to its robust nature.
Certifications
Manual Quality Standard:
Meets industry standards for technical repair documentation, providing detailed, accurate, and actionable information.
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