🏷️ Basic Information Identification Make: Yamaha Model: SR500 Model Alias: SR 500 Product Name: Yamaha SR500 SR 500 1975-1983 Workshop Service Manual Repair PDF Download Generation Covered Years: 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983 👋 Introduction Market Position Target Audience: Professional technicians, DIY mechanics, and SR500 owners seeking detailed service information. Competitive Analysis Manual Value Proposition: Provides essential, accurate information for maintaining and repairing the Yamaha SR500, saving on dealership service costs. Key Features Instant Access: Immediate download eliminates shipping costs and delays. Print On Demand: Ability to print specific sections for workshop use, keeping the digital original clean. Accuracy Completeness: Represents original manufacturer data, ensuring the highest level of accuracy. 📋 Manual Details Coverage Areas General Coverage: Routine maintenance, repairs, troubleshooting, overhaul procedures, periodic maintenance charts. Page Count Estimated Page Count: Hundreds of pages (as stated in product description) Manual Type Primary Manual Type: Workshop Service Manual / Repair Manual Secondary Manual Types: Service Manuals, Workshop Manuals, Factory Service Manual, Full Service Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, disassembly, assembly, tuning, lubrication, cooling system (if applicable). Fuel System: Carburetor (Teikei Y20P or similar) tuning, maintenance, and repair, fuel tank, fuel lines. Ignition System: CDI ignition system, spark plugs, coils, timing. Transmission Clutch: Clutch operation, adjustment, replacement, transmission overhaul and maintenance (5-speed). Chassis Frame: Frame inspection, alignment, suspension (front forks, rear shock absorber) maintenance and overhaul. Braking System: Front disc brake system (caliper, master cylinder, rotor) and rear drum brake maintenance, adjustment, and overhaul. Electrical System: Wiring diagrams, lighting system, battery, charging system (alternator/stator, regulator/rectifier), starting system, instrumentation. Exhaust System: Exhaust pipe and muffler maintenance, inspection. Wheels Tires: Wheel bearing maintenance, tire pressure, spoke tension (for spoked wheels). Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake adjustments, spark plug checks, air filter cleaning/replacement. Repair Instructions: Step-by-step guides for all major component repairs and replacements. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting. Overhaul Procedures: Detailed instructions for complete engine, transmission, and suspension rebuilds. Wiring Diagrams: Comprehensive electrical system schematics. Technical Depth Depth Level: Professional technician level, with sufficient detail for advanced DIY mechanics. Diagnostic Capabilities: Advanced diagnostics, including electrical system troubleshooting and component testing. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Viewability: Zoom IN/OUT functionality Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements PDF Reader: Adobe PDF Reader Extraction Tool: WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, single-cylinder, air-cooled Displacement: 499 cc Bore X Stroke: 87.0 mm x 84.0 mm Compression Ratio: 8.4:1 (typical for early models, may vary) Performance Horsepower: Approx. 32-35 HP @ 6,000 RPM (depending on model year and tuning) Torque: Approx. 39-42 Nm @ 5,000 RPM (depending on model year and tuning) Fuel System Carburetor Type: Single Teikei Y20P (or similar model dependent specification) Fuel Type: Unleaded gasoline Lubrication Oil Type Specification: Yamaha recommends SAE 20W-40 SE grade oil (or equivalent API SE, SF, SG). Oil Capacity: Approx. 2.4 Liters (including filter, with oil change) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (SR500 was exclusively 5-speed) Features Clutch Type: Wet, multi-plate Final Drive: Chain drive Maintenance Transmission Oil Type: Yamalube SAE 80 API GL-4 or equivalent Transmission Oil Capacity: Approx. 0.7 Liters 📐 Dimensions Exterior Length: Approx. 2185 mm Width: Approx. 810 mm Height: Approx. 1165 mm Wheelbase: Approx. 1445 mm Weights Dry Weight: Approx. 170 kg (varies slightly by year) Wet Weight: Approx. 184 kg (with fluids) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is typically not rated by agencies like NHTSA) Active Features Braking System Type: Front: Disc; Rear: Drum Lighting: Halogen headlamp, tail lamp, turn signals Passive Features Frame Construction: Steel single downtube cradle frame 💡 Technology Features Infotainment Infotainment System: N/A (Minimalist design, focus on mechanicals and riding experience). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS, traction control) Connectivity Connectivity Features: N/A Instrumentation Dashboard Features: Analog speedometer, analog tachometer, neutral indicator, high-beam indicator, turn signal indicators. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 6 months (whichever comes first), depending on usage and conditions. Spark Plug Check Interval: Every 3,000 km or 6 months. Valve Clearance Check Interval: Every 6,000 km or 12 months. Carburetor Sync Adjust Interval: As needed, or every 6,000-12,000 km, or if engine performance degrades. Fluid Specifications Engine Oil Viscosity: SAE 20W-40 SE Brake Fluid Type: DOT 3 or DOT 4 (check specific year specification, typically for front disc brake master cylinder). Fork Oil Type: Yamaha Fork Oil 10W or equivalent (check manual for exact viscosity and volume per fork leg). Known Issues...