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Yamaha T135S T135SE 2005-2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: T135S / T135SE Generation: First Generation (Specific to 2005-2010 models) Chassis Code: T135S, T135SE 👋 Introduction Market Position Vehicle Segment: Underbone motorcycle, popular in Southeast Asian markets Purpose: Provides comprehensive repair and maintenance guidance for owners and technicians Competitive Analysis Value Proposition: Enables DIY maintenance, cost savings, and professional-quality service Key Features Accuracy: Endeavored to ensure accuracy, aiming for reliable information Completeness: Complete service manual with all necessary repair instructions Dealer Level Info: Contains specifications and procedures comparable to authorized dealer service departments 📋 Manual Details Coverage Areas Primary Coverage: Yamaha T135S, T135SE Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Page Count Total Pages: 346 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Delivery Method: Electronic Download (Email) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, repair, diagnostics, tune-ups Fuel System: Carburetor system (likely), fuel delivery, troubleshooting Ignition System: CDI, spark plug, timing, troubleshooting Lubrication System: Oil pump, oil passages, oil change procedures, specifications Exhaust System: Muffler, exhaust pipe, heat shields, inspection Electrical System: Wiring diagrams, lighting, charging system, starter, ignition switch, troubleshooting Bodywork: Panel removal/installation, trim, seating, storage Transmission: Clutch operation, gear shifting mechanisms, internal inspection and repair (as applicable to automatic or semi-automatic) Procedures Included Maintenance: Routine service, inspections, fluid changes, filter replacements Removal Installation: Component removal and reinstallation procedures for major assemblies and sub-assemblies Assembly Disassembly: Detailed breakdown and reassembly of mechanical components Diagnostics Troubleshooting: Problem identification, symptom analysis, diagnostic charts, repair solutions Overhaul: Comprehensive procedures for rebuilding major components, especially the engine Tune Ups: Adjustment and calibration of engine components for optimal performance Technical Depth Depth: Comprehensive workshop-level repair and overhaul Target Audience: Technicians familiar with general automobile practices and specialized Yamaha procedures Proprietary Components: Includes instructions for proprietary components and manufacturer-specific procedures 📊 Manual Specifications File Format Format: PDF File Type: Digital Document Print Quality Printability: Yes Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve Displacement: Approximately 135cc (Specific designation T135 indicates this) Cooling System: Liquid-cooled (Common for this model range) Performance Bore X Stroke: Refer to manual for exact specifications (typically around 52mm x 60.2mm for this displacement class) Compression Ratio: Refer to manual for exact specifications (likely around 9.7:1 to 10.0:1) Fuel System Fuel Delivery: Carburetor (likely VM22 or similar, specific model dependent) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: Semi-automatic, 4-speed (Rotary gear shift, no clutch lever) Optional Transmission Options: N/A (This model typically comes with a standard semi-automatic transmission) Features Clutch Type: Wet, multi-plate Gear Ratios: Refer to manual for detailed gear ratios and final drive specifications 📐 Dimensions Exterior Overall Length: Refer to manual for precise dimensions Overall Width: Refer to manual for precise dimensions Overall Height: Refer to manual for precise dimensions Weights Kerb Weight: Refer to manual for specific weight figures (typically around 100-110 kg) Fuel Tank Capacity: Refer to manual for exact capacity (often around 4.0 liters) 🛡️ Safety Features Ratings Safety Compliance: Adherence to general motorcycle safety standards; manual emphasizes safe working practices Active Features Braking System: Front disc brake, Rear drum brake (typical configuration; manual details inspection and maintenance) Passive Features Frame: Steel underbone type frame (manual covers chassis inspection) 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance Driver Assistance Systems: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for recommended intervals (typically every 3,000-5,000 km or 6 months) Spark Plug Replacement: Refer to manual for interval (e.g., 10,000-15,000 km) Air Filter Cleaning: Refer to manual for interval (e.g., regular checks, cleaning/replacement every 5,000-10,000 km) Fluid Specifications Engine Oil Type: Refer to manual for exact grade (e.g., SAE 10W-40, API SG or higher) Engine Oil Capacity: Refer to manual for exact capacity (e.g., 0.95L to 1.0L with oil filter change) Coolant Type: Refer to manual for specification (e.g., ethylene glycol-based coolant) Known Issues Common Wear Items: Clutch wear, potential carburetor issues if not maintained, chain and sprockets Troubleshooting Emphasis: Manual provides guidance on addressing common performance and starting issues 📚 Vehicle History Brand Heritage Manufacturer: Yamaha Motor Company, known for performance and reliability in motorcycles Model Evolution Model Lineage: The T135 platform is a well-established underbone model with a long history of continuous development Production Production Period: 2005-2010 (for this specific manual coverage) Manufacturing Region: Primarily manufactured in Southeast Asia (e.g., Indonesia, Thailand, Malaysia) 🏆 Awards & Recognition Recognitions Model Recognition: The T135 platform is widely recognized for its fuel efficiency, practicality, and sporty performance in the underbone segment. Certifications Manual Certification: While not certified by an external body, the manual aims for accuracy and completeness aligned with industry service standards.
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Yamaha T135S T135SE 2005-2010 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135S / T135SE
Generation:
First Generation (Specific to 2005-2010 models)
Chassis Code:
T135S, T135SE
👋 Introduction
Market Position
Vehicle Segment:
Underbone motorcycle, popular in Southeast Asian markets
Purpose:
Provides comprehensive repair and maintenance guidance for owners and technicians
Competitive Analysis
Value Proposition:
Enables DIY maintenance, cost savings, and professional-quality service
Key Features
Accuracy:
Endeavored to ensure accuracy, aiming for reliable information
Completeness:
Complete service manual with all necessary repair instructions
Dealer Level Info:
Contains specifications and procedures comparable to authorized dealer service departments
📋 Manual Details
Coverage Areas
Primary Coverage:
Yamaha T135S, T135SE
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Page Count
Total Pages:
346
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Delivery Method:
Electronic Download (Email)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, repair, diagnostics, tune-ups
Fuel System:
Carburetor system (likely), fuel delivery, troubleshooting
Ignition System:
CDI, spark plug, timing, troubleshooting
Lubrication System:
Oil pump, oil passages, oil change procedures, specifications
Exhaust System:
Muffler, exhaust pipe, heat shields, inspection
Electrical System:
Wiring diagrams, lighting, charging system, starter, ignition switch, troubleshooting
Bodywork:
Panel removal/installation, trim, seating, storage
Transmission:
Clutch operation, gear shifting mechanisms, internal inspection and repair (as applicable to automatic or semi-automatic)
Procedures Included
Maintenance:
Routine service, inspections, fluid changes, filter replacements
Removal Installation:
Component removal and reinstallation procedures for major assemblies and sub-assemblies
Assembly Disassembly:
Detailed breakdown and reassembly of mechanical components
Diagnostics Troubleshooting:
Problem identification, symptom analysis, diagnostic charts, repair solutions
Overhaul:
Comprehensive procedures for rebuilding major components, especially the engine
Tune Ups:
Adjustment and calibration of engine components for optimal performance
Technical Depth
Depth:
Comprehensive workshop-level repair and overhaul
Target Audience:
Technicians familiar with general automobile practices and specialized Yamaha procedures
Proprietary Components:
Includes instructions for proprietary components and manufacturer-specific procedures
📊 Manual Specifications
File Format
Format:
PDF
File Type:
Digital Document
Print Quality
Printability:
Yes
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
Approximately 135cc (Specific designation T135 indicates this)
Cooling System:
Liquid-cooled (Common for this model range)
Performance
Bore X Stroke:
Refer to manual for exact specifications (typically around 52mm x 60.2mm for this displacement class)
Compression Ratio:
Refer to manual for exact specifications (likely around 9.7:1 to 10.0:1)
Fuel System
Fuel Delivery:
Carburetor (likely VM22 or similar, specific model dependent)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Semi-automatic, 4-speed (Rotary gear shift, no clutch lever)
Optional
Transmission Options:
N/A (This model typically comes with a standard semi-automatic transmission)
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Refer to manual for detailed gear ratios and final drive specifications
📐 Dimensions
Exterior
Overall Length:
Refer to manual for precise dimensions
Overall Width:
Refer to manual for precise dimensions
Overall Height:
Refer to manual for precise dimensions
Weights
Kerb Weight:
Refer to manual for specific weight figures (typically around 100-110 kg)
Fuel Tank Capacity:
Refer to manual for exact capacity (often around 4.0 liters)
🛡️ Safety Features
Ratings
Safety Compliance:
Adherence to general motorcycle safety standards; manual emphasizes safe working practices
Active Features
Braking System:
Front disc brake, Rear drum brake (typical configuration; manual details inspection and maintenance)
Passive Features
Frame:
Steel underbone type frame (manual covers chassis inspection)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for recommended intervals (typically every 3,000-5,000 km or 6 months)
Spark Plug Replacement:
Refer to manual for interval (e.g., 10,000-15,000 km)
Air Filter Cleaning:
Refer to manual for interval (e.g., regular checks, cleaning/replacement every 5,000-10,000 km)
Fluid Specifications
Engine Oil Type:
Refer to manual for exact grade (e.g., SAE 10W-40, API SG or higher)
Engine Oil Capacity:
Refer to manual for exact capacity (e.g., 0.95L to 1.0L with oil filter change)
Coolant Type:
Refer to manual for specification (e.g., ethylene glycol-based coolant)
Known Issues
Common Wear Items:
Clutch wear, potential carburetor issues if not maintained, chain and sprockets
Troubleshooting Emphasis:
Manual provides guidance on addressing common performance and starting issues
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for performance and reliability in motorcycles
Model Evolution
Model Lineage:
The T135 platform is a well-established underbone model with a long history of continuous development
Production
Production Period:
2005-2010 (for this specific manual coverage)
Manufacturing Region:
Primarily manufactured in Southeast Asia (e.g., Indonesia, Thailand, Malaysia)
🏆 Awards & Recognition
Recognitions
Model Recognition:
The T135 platform is widely recognized for its fuel efficiency, practicality, and sporty performance in the underbone segment.
Certifications
Manual Certification:
While not certified by an external body, the manual aims for accuracy and completeness aligned with industry service standards.
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