🏷️ Basic Information Identification Make: Yamaha Model: TDM850 Model Variant: Standard/Sport Touring Model Year: 1996 Codes Vin Code: Typically starts with '3VD' for Yamaha motorcycles Generation Generation: First Generation (1991-1998) 👋 Introduction Market Position Segment: Sport Touring Motorcycle Philosophy: Bridging the gap between a pure sportbike and a touring motorcycle, offering versatility and performance. Competitive Analysis Key Competitors: Honda VFR750F, Kawasaki GPZ900R/1000RX, Suzuki GSX1100F Katana Key Features Engine Configuration: Parallel-twin, liquid-cooled, DOHC Unique Selling Points: Torquey parallel-twin engine, long-travel suspension, comfortable riding position for touring. Manual Value Proposition Target Audience: Yamaha TDM850 owners, mechanics, enthusiasts requiring in-depth technical information. Benefit: Empowers users with the knowledge to perform all maintenance and repairs correctly, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Workshop procedures Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Specifications, Diagrams Page Count Estimated Page Count: Exact page count not provided, but 'Complete' implies extensive coverage, likely 300+ pages. Manual Type Type: Official Factory Service / Repair / Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, valve train, pistons, crankshaft, oil pump, ignition system, cooling system. Fuel System: Carburetor assembly, tuning, fuel pump, fuel filter, intake system. Transmission: Gearbox disassembly, assembly, clutch operation, lubrication. Brakes: Brake system maintenance, caliper replacement, pad/shoe replacement, fluid changes, rotor inspection. Electrical: Wiring harnesses, diagrams, ignition system, lighting, sensors, battery, starter, alternator. Suspension Steering: Front fork servicing, rear shock absorber, steering head bearing maintenance, wheel alignment. Chassis Bodywork: Frame inspection, body panel removal/installation, fairings, seat, fuel tank. Procedures Included Routine Maintenance: Oil change, filter replacement, chain adjustment, spark plug replacement, fluid checks, tire pressure. Troubleshooting: Diagnostic procedures for common problems across all systems. Engine Rebuild: Complete engine overhaul procedures, including piston ring replacement, valve seat grinding, bearing replacement. Component Replacement: Step-by-step guides for replacing major components like carburetors, ignition coils, brake calipers, etc. Torque Specifications: Detailed torque values for all critical fasteners. Wiring Diagrams: Comprehensive electrical wiring schematics for easy diagnosis and repair. Technical Depth Depth: Expert-level detail, covering everything from basic maintenance to complete engine and chassis rebuilds. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable due to PDF format (depends on OCR quality). Print Quality Printability: Yes, printable. Zoom Capability: Yes, zoom in/out capability. Manual Type Origin: Factory Original Binding Type Delivery Format: Digital Download (PDF) Paper Type Digital Medium: Electronic File ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 849 cc Bore X Stroke: 92.0 mm x 75.0 mm Compression Ratio: 9.2:1 Performance Horsepower: Approx. 80-85 HP (at crankshaft, model dependent) Torque: Approx. 74 Nm / 55 lb-ft (at crankshaft, model dependent) Fuel System Carburetor Type: Dual Mikuni CV carburetors (e.g., BST36) Fuel Delivery: Carbureted Ignition Ignition Type: Digital CDI (Capacitor Discharge Ignition) Lubrication Oil Capacity With Filter: Approx. 3.4 Liters (3.6 US qt) Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: 5-speed constant mesh Features Clutch Type: Wet, multi-disc Final Drive: O-ring sealed chain Fluid Specification Type: Yamaha Motorcycle Gear Oil (or equivalent API GL-4, SAE 80W-90) 📐 Dimensions Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 215 kg (474 lbs) (fully fueled) Exterior Length: Approx. 2,155 mm (84.8 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,250 mm (49.2 in) Wheels Tires Front Tire: 110/80R18 M/C 54H Rear Tire: 150/70R17 M/C 69V Front Brake: Dual 298mm discs with 2-piston calipers Rear Brake: 245mm disc with 2-piston caliper Fuel Capacity Tank Capacity: Approx. 20 Liters (5.3 US gal) 🛡️ Safety Features Active Features Braking System: Dual front disc brakes, single rear disc brake for strong stopping power. Passive Features Chassis Design: Steel frame providing rigidity and stability. Lighting: Halogen headlight for good nighttime visibility. 💡 Technology Features Infotainment Features: Basic analogue instrumentation: speedometer, tachometer, fuel gauge, temperature gauge, indicator lights. Connectivity Features: N/A (1996 model). 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Spark Plugs: Inspect every 12,000 km (7,500 miles), replace as needed. Air Filter: Clean every 6,000 km (3,700 miles), replace as needed. Valve Clearance: Inspect every 24,000 km (15,000 miles). Fluid Specifications Engine Oil: Yamaha Genuine 4-stroke motorcycle oil (or equivalent API SG, JASO MA, SAE 10W-40 or 20W-50 depending on climate). Coolant: Yamalube Anti-freeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water). Brake Fluid: DOT 4 hydraulic brake fluid. Known Issues Carburetor Sync: Carburetors can go out of sync over time, leading to rough idle or poor performance. Regular syncing is recommended. Cam Chain Tensioner: Some early models had less robust cam chain tensioners; checking for noise or wear is advisable. Maintenance Parts Oil Filter Part Number: Yamaha 5H0-13440-90-00 (or equivalent like HF145 K&N). Spark Plug Type: NGK CR9E or equivalent. 📚 Vehicle History Brand Heritage Manufacturer:...