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Yamaha WR426 WR426F 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: WR426F Year: 2004 Type: Dual-Sport / Motocross Motorcycle Codes Engine Code: Likely based on the YZ426F engine, specific code not provided but typically an 'SOHC 4-valve' configuration 👋 Introduction Market Position Market Segment: High-performance off-road motorcycle, designed for competition and recreational trail riding. Competitive Analysis Competitors: Competed directly with models like the Honda CR250R/CRF450R, Kawasaki KX250/KX450F, Suzuki RM250/RM-Z450, and KTM EXC/SX models of the era. Key Features Features: Powerful 4-stroke engine, advanced suspension, robust chassis, designed for durability and performance in demanding off-road conditions. 📋 Manual Details Coverage Areas General Coverage: Complete service, repair, maintenance, troubleshooting, and diagnostics for the Yamaha WR426F 2004 model. Page Count Estimated Page Count: N/A (Digital download, page count not specified but described as comprehensive) Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine, carburetor, transmission, clutch, gearbox. Chassis: Frame, suspension (front forks, rear shock absorber), wheels, tires, brakes (front and rear), steering. Electrical: Ignition system, lighting, charging system, starter, wiring diagrams, troubleshooting. Bodywork: Plastics, seat, fuel tank, fenders, exhaust system. Procedures Included Maintenance: Regular service, oil changes, filter replacements, lubrication, valve adjustments, chain maintenance. Repair: Engine rebuild, transmission overhauls, suspension repairs, brake system servicing, electrical component replacement. Diagnostics: Troubleshooting common issues, identifying fault causes, diagnostic procedures for electrical and mechanical systems. Rebuilding: Complete engine and component rebuild procedures. Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY mechanics, covering detailed diagnostic and repair procedures. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Liquid-Cooled, DOHC, 5-Valve Single Cylinder Displacement: 426cc (Actual displacement 426cc) Bore X Stroke: Approx. 95 mm x 60.8 mm (Specific figures may vary slightly based on exact model variation) Performance Horsepower: Estimated 45-50 HP (at crankshaft, dependent on tuning and exhaust) Torque: Estimated 40-45 Nm (at crankshaft) Fuel System Carburetor: Keihin FCR 39mm (Flat CR) Fuel Type: Unleaded gasoline (Octane rating recommendation typically 91 or higher) Lubrication Oil Type: Yamalube 4T 10W-40 or equivalent high-quality motorcycle specific 4-stroke engine oil Oil Capacity: Approx. 1.1 L (without filter change), 1.2 L (with filter change) 🔧 Transmission Standard Transmission Type: 5-Speed Constant Mesh Optional Clutch Type: Wet, Multiple Disc Features Gear Ratios: Detailed gear ratios are provided within the manual. Final Drive: O-ring sealed chain Transmission Oil: Yamalube 4-stroke motorcycle oil (same as engine oil) or equivalent. Transmission Oil Capacity: Approx. 0.7 L 📐 Dimensions Exterior Overall Length: Approx. 2,170 mm (85.4 in) Overall Width: Approx. 825 mm (32.5 in) Overall Height: Approx. 1,275 mm (50.2 in) Seat Height: Approx. 985 mm (38.8 in) Wheelbase: Approx. 1,475 mm (58.1 in) Weights Dry Weight: Approx. 116 kg (255.7 lbs) Wet Weight: Approx. 121 kg (267 lbs) (with all fluids, excluding fuel) Fuel Tank Capacity: Approx. 8.0 Liters (2.1 US gal) 🛡️ Safety Features Ratings Safety Certification: N/A (Motorcycles are generally not subjected to automotive crash testing standards) Active Features Braking System: Hydraulic disc brakes, front and rear. Suspension: Fully adjustable suspension for optimized handling and rider control. Passive Features Lighting: Headlight, taillight, brake light for visibility. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle, no electronic infotainment systems) Driver Assistance Assistance Features: N/A (Off-road performance oriented, no rider-assist technologies like ABS or traction control) 🔧 Maintenance Service Intervals Oil Change: Every 1,000 km (600 miles) or 6 months, or more frequently under severe use. Air Filter Cleaning: Every 500 km (300 miles) or after each significant dusty ride. Spark Plug Inspection: Every 1,000 km (600 miles). Valve Clearance Check: Every 4,000 km (2,500 miles). Fluid Specifications Coolant: Permanent type antifreeze coolant (50% mixture with distilled water). Brake Fluid: DOT 4 hydraulic brake fluid. Known Issues Common Problems: Carburetor tuning sensitivity, occasional cam chain noise (especially with high mileage), wear on suspension components, kickstart mechanism wear. Overheating under extreme conditions if cooling system is not maintained. 📚 Vehicle History Brand Heritage Heritage: Yamaha has a long-standing history in off-road racing and motorcycle development, with the WR series building upon their successful YZ motocross platforms. Model Evolution Evolution: The WR426F was a significant model in Yamaha's transition to 4-stroke off-road competition, following earlier 2-stroke models and preceding the fuel-injected WR450F. It offered a potent blend of torque and power. Production Production Years: The WR426F was produced from approximately 2001 to 2002. The 2004 model information in the product name likely refers to a manual that also covers related models or perhaps is a common aftermarket manual designation that might include earlier...
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Yamaha WR426 WR426F 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR426F
Year:
2004
Type:
Dual-Sport / Motocross Motorcycle
Codes
Engine Code:
Likely based on the YZ426F engine, specific code not provided but typically an 'SOHC 4-valve' configuration
👋 Introduction
Market Position
Market Segment:
High-performance off-road motorcycle, designed for competition and recreational trail riding.
Competitive Analysis
Competitors:
Competed directly with models like the Honda CR250R/CRF450R, Kawasaki KX250/KX450F, Suzuki RM250/RM-Z450, and KTM EXC/SX models of the era.
Key Features
Features:
Powerful 4-stroke engine, advanced suspension, robust chassis, designed for durability and performance in demanding off-road conditions.
📋 Manual Details
Coverage Areas
General Coverage:
Complete service, repair, maintenance, troubleshooting, and diagnostics for the Yamaha WR426F 2004 model.
Page Count
Estimated Page Count:
N/A (Digital download, page count not specified but described as comprehensive)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Printability:
Full Printable
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, carburetor, transmission, clutch, gearbox.
Chassis:
Frame, suspension (front forks, rear shock absorber), wheels, tires, brakes (front and rear), steering.
Electrical:
Ignition system, lighting, charging system, starter, wiring diagrams, troubleshooting.
Bodywork:
Plastics, seat, fuel tank, fenders, exhaust system.
Procedures Included
Maintenance:
Regular service, oil changes, filter replacements, lubrication, valve adjustments, chain maintenance.
Repair:
Engine rebuild, transmission overhauls, suspension repairs, brake system servicing, electrical component replacement.
Diagnostics:
Troubleshooting common issues, identifying fault causes, diagnostic procedures for electrical and mechanical systems.
Rebuilding:
Complete engine and component rebuild procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics, covering detailed diagnostic and repair procedures.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, Liquid-Cooled, DOHC, 5-Valve Single Cylinder
Displacement:
426cc (Actual displacement 426cc)
Bore X Stroke:
Approx. 95 mm x 60.8 mm (Specific figures may vary slightly based on exact model variation)
Performance
Horsepower:
Estimated 45-50 HP (at crankshaft, dependent on tuning and exhaust)
Torque:
Estimated 40-45 Nm (at crankshaft)
Fuel System
Carburetor:
Keihin FCR 39mm (Flat CR)
Fuel Type:
Unleaded gasoline (Octane rating recommendation typically 91 or higher)
Lubrication
Oil Type:
Yamalube 4T 10W-40 or equivalent high-quality motorcycle specific 4-stroke engine oil
Oil Capacity:
Approx. 1.1 L (without filter change), 1.2 L (with filter change)
🔧 Transmission
Standard
Transmission Type:
5-Speed Constant Mesh
Optional
Clutch Type:
Wet, Multiple Disc
Features
Gear Ratios:
Detailed gear ratios are provided within the manual.
Final Drive:
O-ring sealed chain
Transmission Oil:
Yamalube 4-stroke motorcycle oil (same as engine oil) or equivalent.
Transmission Oil Capacity:
Approx. 0.7 L
📐 Dimensions
Exterior
Overall Length:
Approx. 2,170 mm (85.4 in)
Overall Width:
Approx. 825 mm (32.5 in)
Overall Height:
Approx. 1,275 mm (50.2 in)
Seat Height:
Approx. 985 mm (38.8 in)
Wheelbase:
Approx. 1,475 mm (58.1 in)
Weights
Dry Weight:
Approx. 116 kg (255.7 lbs)
Wet Weight:
Approx. 121 kg (267 lbs) (with all fluids, excluding fuel)
Fuel Tank Capacity:
Approx. 8.0 Liters (2.1 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Motorcycles are generally not subjected to automotive crash testing standards)
Active Features
Braking System:
Hydraulic disc brakes, front and rear.
Suspension:
Fully adjustable suspension for optimized handling and rider control.
Passive Features
Lighting:
Headlight, taillight, brake light for visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle, no electronic infotainment systems)
Driver Assistance
Assistance Features:
N/A (Off-road performance oriented, no rider-assist technologies like ABS or traction control)
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km (600 miles) or 6 months, or more frequently under severe use.
Air Filter Cleaning:
Every 500 km (300 miles) or after each significant dusty ride.
Spark Plug Inspection:
Every 1,000 km (600 miles).
Valve Clearance Check:
Every 4,000 km (2,500 miles).
Fluid Specifications
Coolant:
Permanent type antifreeze coolant (50% mixture with distilled water).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Problems:
Carburetor tuning sensitivity, occasional cam chain noise (especially with high mileage), wear on suspension components, kickstart mechanism wear. Overheating under extreme conditions if cooling system is not maintained.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing history in off-road racing and motorcycle development, with the WR series building upon their successful YZ motocross platforms.
Model Evolution
Evolution:
The WR426F was a significant model in Yamaha's transition to 4-stroke off-road competition, following earlier 2-stroke models and preceding the fuel-injected WR450F. It offered a potent blend of torque and power.
Production
Production Years:
The WR426F was produced from approximately 2001 to 2002. The 2004 model information in the product name likely refers to a manual that also covers related models or perhaps is a common aftermarket manual designation that might include earlier revisions. However, the core WR426F production ended before 2004.
🏆 Awards & Recognition
Recognitions
Off Road Performance:
Yamaha's WR series generally receives praise for its robust performance and reliability in competitive off-road environments. Specific awards for the 2004 WR426F model are not prominently documented, but it was a competitive machine in its class.
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