This manual covers the XV250, also known as the Virago 250 or V-Star 250, a lightweight cruiser motorcycle produced from 1988 to 2008. Renowned for its classic styling and user-friendly design, the XV250 is powered by an air-cooled, V-twin engine and is a popular choice for new riders and urban commuters. Its engineering emphasizes reliability and manageable performance, making it a dependable option in the cruiser segment. The motorcycle features a steel tube frame for structural integrity and a low seat height for enhanced rider comfort and control. This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and diagnostics of the XV250. It covers all essential systems, including engine overhaul, fuel and ignition systems, transmission and clutch, electrical components, chassis, suspension, brakes, and bodywork. The manual includes routine maintenance procedures, troubleshooting guides for common issues, component rebuilding instructions, wiring diagrams, and precise technical specifications such as torque values and clearances. With 287 pages of information in English, this manual is an indispensable resource for owners and technicians aiming to keep their XV250 in optimal condition. 🏷️ Basic Information Identification Make: Yamaha Model: XV250 Nickname: Virago 250 / V-Star 250 Codes Chassis Codes: XV250S, XV250S2 (example, specific codes may vary by region) Engine Codes: XV250, 3LW (example, specific codes may vary by region) 👋 Introduction Market Position Segment: Lightweight cruiser motorcycle. Target Audience: New riders, urban commuters, those seeking a stylish and manageable cruiser. Competitive Analysis Competitors: Honda Rebel 250, Kawasaki Vulcan 250, Suzuki Savage 400 (though slightly larger). Key Features Engine Layout: V-twin, air-cooled. Design Philosophy: Classic cruiser styling with a compact and user-friendly package. Manual Utility: Essential for owners and technicians performing maintenance, repairs, and diagnostics. 📋 Manual Details Coverage Areas Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Models Covered: Yamaha XV250 Virago, Yamaha XV250 V-Star Page Count Total Pages: 287 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly of the engine. Fuel System: Carburetor(s) adjustment, cleaning, rebuilding, fuel pump, fuel lines. Ignition System: CDI unit, spark plugs, ignition timing, wiring. Transmission And Clutch: Clutch operation, adjustment, replacement, gearbox disassembly and assembly, gear shifting. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter motor, ignition switch. Chassis And Frame: Frame inspection, steering head bearings, swingarm, suspension. Front Suspension: Fork disassembly, seal replacement, oil levels and types, spring specifications. Rear Suspension: Shock absorber inspection, adjustment, mounting. Brakes: Front and rear brake system inspection, pad replacement, fluid bleeding, caliper maintenance. Cooling System: Air-cooled engine specific checks and maintenance. Exhaust System: Inspection and maintenance of exhaust pipes and mufflers. Wheels And Tires: Wheel bearing maintenance, tire pressure, rim inspection. Bodywork And Trim: Fender, tank, seat, and other cosmetic component removal and installation. Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug service, chain adjustment, brake checks. Troubleshooting: Diagnostic charts and symptom-based problem solving for common issues. Component Rebuilding: Detailed steps for rebuilding carburetors, brake calipers, and other wear items. Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis and repair. Torque Specifications: Precise torque values for critical fasteners across all systems. Clearances And Tolerances: Specifications for valve clearances, piston-to-cylinder wall, etc. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Diagnostic Capabilities: Includes troubleshooting guides for identifying and resolving mechanical and electrical faults. Rebuild Instructions: Detailed, step-by-step instructions for major component rebuilds. 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, clear text and diagrams suitable for printing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) Searchability Text Search: Likely searchable PDF, allowing users to quickly find specific information. Compatibility Device Compatibility: Viewable on any device with a PDF reader (computers, tablets, smartphones). ⚙️ Engine Specifications Primary Engine Type: 4-stroke, V-twin, SOHC, 2 valves per cylinder Displacement: 248 cc (15.1 cu in) Bore X Stroke: 49.0 mm x 66.0 mm (approx.) Compression Ratio: 22.5 : 1 (approx.) Performance Horsepower: Approx. 18-20 HP @ 7,500 RPM (varies slightly by year and region) Torque: Approx. 19-20 Nm (14-15 lb-ft) @ 5,500 RPM (varies slightly by year and region) Fuel System Carburetor Type: Mikuni VM34 (typically single downdraft carburetor, some variants may differ) Fuel Delivery: Gravity feed from fuel tank (may include a fuel pump on some models/years). Fuel Type: Unleaded gasoline, minimum octane rating of 87 (RON+MON)/2 (AKI). Lubrication System Oil Type: API SE, SF or SG class, SAE 20W-40 or 10W-30 motorcycle oil. Oil Capacity: Approx. 1.4 Liters (1.5 US qt) without filter change; 1.6 Liters (1.7 US qt) with filter change. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK DPR7EA-9 or equivalent Spark Plug...