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Yamaha XVS1100L V-Star 1999 Workshop Repair Service Manual

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The 1999 XVS1100L V-Star is a cruiser motorcycle renowned for its classic styling, comfortable ergonomics, and the robust character of its air-cooled, 4-stroke, SOHC V-twin engine. This model offers a shaft drive for reduced maintenance and features a timeless design with a teardrop fuel tank and pullback handlebars, making it ideal for riders who appreciate traditional cruiser aesthetics and a relaxed riding experience. Its 1063 cc displacement and well-balanced chassis contribute to its appeal for both leisurely rides and longer journeys. This comprehensive workshop service manual provides detailed guidance for the repair and overhaul of the 1999 XVS1100L V-Star. It covers essential maintenance procedures, including oil changes, filter replacements, and spark plug servicing, alongside in-depth technical information on engine disassembly, transmission and clutch systems, fuel delivery, and electrical diagnostics. The manual also includes troubleshooting guidance, technical specifications, and safety information, serving as an indispensable resource for owners and technicians to ensure the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: XVS1100L V-Star Year: 1999 Codes Chassis Code: XVS1100L 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Riders seeking classic styling, comfortable cruising, and V-twin character. Competitive Analysis Key Competitors: Honda Shadow series, Suzuki Intruder series, Kawasaki Vulcan series. Key Features Engine Type: Air-cooled, 4-stroke, SOHC, 4-valve V-twin engine. Drivetrain: Shaft drive for low maintenance. Styling: Classic cruiser aesthetics with ample chrome, teardrop fuel tank, and pullback handlebars. Ergonomics: Comfortable riding position suitable for long-distance cruising. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Overhaul Page Count Total Pages: 407 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed engine repair, disassembly, inspection, and reassembly procedures for the V-twin engine. Transmission Clutch: Comprehensive coverage of the transmission gears, shifting mechanisms, and clutch assembly. Fuel System: Carburetor tuning, maintenance, fuel pump operation, and fuel tank servicing. Electrical System: Wiring diagrams, ignition system, lighting, starter motor, charging system, and troubleshooting. Suspension Steering: Front fork (telescopic) and rear shock absorber servicing, steering head bearing maintenance. Braking System: Front and rear brake caliper maintenance, hydraulic system bleeding, pad replacement, and master cylinder servicing. Frame Bodywork: Chassis inspection, frame integrity, body panel removal and installation, and seat servicing. Exhaust System: Exhaust pipe and muffler servicing, gasket replacement. Wheels Tires: Wheel bearing maintenance, tire pressure, and wheel removal/installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, and spark plug replacement. Troubleshooting: Diagnostic flowcharts and common problem identification for various systems. Engine Rebuild: Complete engine disassembly, inspection of internal components (pistons, rings, valves, crankshaft), and reassembly. Carburetor Overhaul: Detailed steps for disassembling, cleaning, inspecting, and reassembling the Mikuni carburetors. Electrical Diagnostics: Using multimeters and specific test procedures to diagnose electrical faults. Brake Bleeding: Proper procedure for bleeding air from the hydraulic brake lines. Technical Depth Depth Level: Comprehensive, suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, SOHC, V-twin Displacement: 1063 cc (64.8 cubic inches) Bore X Stroke: 95.0 mm x 75.0 mm Compression Ratio: 8.5:1 Valvetrain: SOHC, 4 valves per cylinder (2 per cylinder) Cooling System: Air-cooled Starter: Electric Performance Horsepower: Approximately 61 hp @ 5750 rpm (Manufacturer's claim, may vary) Torque: Approximately 65.5 lb-ft @ 3750 rpm (Manufacturer's claim, may vary) Fuel System Carburetors: Dual Mikuni BSR37 carburetors Fuel Capacity: 4.2 US gallons (16 Liters) Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 20W-40 motorcycle oil Oil Capacity: 3.2 US qt (3.0 L) with filter change 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed Clutch: Wet, multiple-disc Final Drive: Shaft drive Features Gear Ratios: Specific ratios are detailed within the manual (e.g., 1st: 2.438, 2nd: 1.750, 3rd: 1.322, 4th: 1.071, 5th: 0.870) Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 Transmission Oil Capacity: 0.65 L (0.69 US qt) 📐 Dimensions Exterior Overall Length: 2365 mm (93.1 in) Overall Width: 895 mm (35.2 in) Overall Height: 1150 mm (45.3 in) Wheelbase: 1610 mm (63.4 in) Ground Clearance: 140 mm (5.5 in) Seat Height: 710 mm (28.0 in) Weights Dry Weight: 232 kg (511 lbs) Wet Weight: 246 kg (542 lbs) (approximate with fluids) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings vary significantly by region and testing body; not typically comparable to automotive ratings.) Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Passive Features Frame Construction: Steel tubular frame for rigidity and rider safety. 💡 Technology Features Infotainment Audio System: N/A (This model is not typically equipped with integrated infotainment or...
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Yamaha XVS1100L V-Star 1999 Workshop Repair Service ManualYamaha XVS1100L V-Star 1999 Workshop Repair Service ManualYamaha XVS1100L V-Star 1999 Workshop Repair Service ManualYamaha XVS1100L V-Star 1999 Workshop Repair Service Manual
The 1999 XVS1100L V-Star is a cruiser motorcycle renowned for its classic styling, comfortable ergonomics, and the robust character of its air-cooled, 4-stroke, SOHC V-twin engine. This model offers a shaft drive for reduced maintenance and features a timeless design with a teardrop fuel tank and pullback handlebars, making it ideal for riders who appreciate traditional cruiser aesthetics and a relaxed riding experience. Its 1063 cc displacement and well-balanced chassis contribute to its appeal for both leisurely rides and longer journeys. This comprehensive workshop service manual provides detailed guidance for the repair and overhaul of the 1999 XVS1100L V-Star. It covers essential maintenance procedures, including oil changes, filter replacements, and spark plug servicing, alongside in-depth technical information on engine disassembly, transmission and clutch systems, fuel delivery, and electrical diagnostics. The manual also includes troubleshooting guidance, technical specifications, and safety information, serving as an indispensable resource for owners and technicians to ensure the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XVS1100L V-Star
Year:
1999
Codes
Chassis Code:
XVS1100L
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking classic styling, comfortable cruising, and V-twin character.
Competitive Analysis
Key Competitors:
Honda Shadow series, Suzuki Intruder series, Kawasaki Vulcan series.
Key Features
Engine Type:
Air-cooled, 4-stroke, SOHC, 4-valve V-twin engine.
Drivetrain:
Shaft drive for low maintenance.
Styling:
Classic cruiser aesthetics with ample chrome, teardrop fuel tank, and pullback handlebars.
Ergonomics:
Comfortable riding position suitable for long-distance cruising.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Overhaul
Page Count
Total Pages:
407
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed engine repair, disassembly, inspection, and reassembly procedures for the V-twin engine.
Transmission Clutch:
Comprehensive coverage of the transmission gears, shifting mechanisms, and clutch assembly.
Fuel System:
Carburetor tuning, maintenance, fuel pump operation, and fuel tank servicing.
Electrical System:
Wiring diagrams, ignition system, lighting, starter motor, charging system, and troubleshooting.
Suspension Steering:
Front fork (telescopic) and rear shock absorber servicing, steering head bearing maintenance.
Braking System:
Front and rear brake caliper maintenance, hydraulic system bleeding, pad replacement, and master cylinder servicing.
Frame Bodywork:
Chassis inspection, frame integrity, body panel removal and installation, and seat servicing.
Exhaust System:
Exhaust pipe and muffler servicing, gasket replacement.
Wheels Tires:
Wheel bearing maintenance, tire pressure, and wheel removal/installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points, and spark plug replacement.
Troubleshooting:
Diagnostic flowcharts and common problem identification for various systems.
Engine Rebuild:
Complete engine disassembly, inspection of internal components (pistons, rings, valves, crankshaft), and reassembly.
Carburetor Overhaul:
Detailed steps for disassembling, cleaning, inspecting, and reassembling the Mikuni carburetors.
Electrical Diagnostics:
Using multimeters and specific test procedures to diagnose electrical faults.
Brake Bleeding:
Proper procedure for bleeding air from the hydraulic brake lines.
Technical Depth
Depth Level:
Comprehensive, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, V-twin
Displacement:
1063 cc (64.8 cubic inches)
Bore X Stroke:
95.0 mm x 75.0 mm
Compression Ratio:
8.5:1
Valvetrain:
SOHC, 4 valves per cylinder (2 per cylinder)
Cooling System:
Air-cooled
Starter:
Electric
Performance
Horsepower:
Approximately 61 hp @ 5750 rpm (Manufacturer's claim, may vary)
Torque:
Approximately 65.5 lb-ft @ 3750 rpm (Manufacturer's claim, may vary)
Fuel System
Carburetors:
Dual Mikuni BSR37 carburetors
Fuel Capacity:
4.2 US gallons (16 Liters)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 motorcycle oil
Oil Capacity:
3.2 US qt (3.0 L) with filter change
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch:
Wet, multiple-disc
Final Drive:
Shaft drive
Features
Gear Ratios:
Specific ratios are detailed within the manual (e.g., 1st: 2.438, 2nd: 1.750, 3rd: 1.322, 4th: 1.071, 5th: 0.870)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Transmission Oil Capacity:
0.65 L (0.69 US qt)
📐 Dimensions
Exterior
Overall Length:
2365 mm (93.1 in)
Overall Width:
895 mm (35.2 in)
Overall Height:
1150 mm (45.3 in)
Wheelbase:
1610 mm (63.4 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
710 mm (28.0 in)
Weights
Dry Weight:
232 kg (511 lbs)
Wet Weight:
246 kg (542 lbs) (approximate with fluids)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings vary significantly by region and testing body; not typically comparable to automotive ratings.)
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Passive Features
Frame Construction:
Steel tubular frame for rigidity and rider safety.
💡 Technology Features
Infotainment
Audio System:
N/A (This model is not typically equipped with integrated infotainment or audio systems.)
Driver Assistance
ABS:
N/A (Anti-lock Braking System was not a standard or widely available option for this model year.)
Connectivity
Charging Port:
N/A (No factory-installed USB or charging ports are standard.)
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Spark Plug Replacement:
Every 8,000 km (5,000 miles)
Air Filter Cleaning Replacement:
Inspect every 4,000 km (2,500 miles), clean/replace as needed.
Transmission Oil Change:
Every 8,000 km (5,000 miles) or annually.
Brake Fluid Flush:
Every 2 years or as per manual recommendations for optimal performance.
Fluid Specifications
Engine Oil Viscosity:
20W-40
Transmission Oil Type:
SAE 80 API GL-4 gear oil
Brake Fluid Type:
DOT 4 hydraulic brake fluid (for both front and rear systems)
Known Issues
Carburetor Performance:
Can be prone to clogging if fuel is not fresh or tank is dirty; proper synchronization and cleaning are crucial.
Starter Clutch Wear:
Some owners have reported premature wear on the starter clutch mechanism; attention to battery health and starter usage is recommended.
Rear Drive Shaft Boot:
Inspection and replacement of the shaft drive boot to prevent contamination of U-joints and bearings.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a division of Yamaha Corporation, known for musical instruments and powersports vehicles.
Model Evolution
V Star Lineage:
The V-Star line represents Yamaha's commitment to the cruiser segment, evolving from smaller displacement models to larger V-twins like the XVS1100.
Production
Production Years:
The XVS1100 V-Star was produced from 1999 through 2009, with variations like the Classic and Custom.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1999 model are not widely publicized, the V-Star line consistently received positive reviews for its styling, comfort, and reliable V-twin performance within the cruiser market segment.
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