2003-2009 Yamaha YFM350X Bruin and Wolverine 350 and YFM400FA Kodiak Service Repair Manual Download ( 03 04 05 06 07 08 09 ) PDF
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🏷️ Basic Information Identification Make: Yamaha Model: YFM350X Bruin / Wolverine 350 & YFM400FA Kodiak 400 Codes Common Chassis Codes: YFM350X, YFM400FA Generation Production Years: 2003-2009 👋 Introduction Market Position Target Audience: DIY mechanics, ATV enthusiasts, and professional service technicians seeking detailed repair and maintenance information for Yamaha 350cc and 400cc ATVs. Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair data for a range of popular Yamaha models, enabling owners to perform complex repairs and routine maintenance, saving on labor costs. Key Features Key Manual Features: Instant download, printable pages, high-quality diagrams, extensive troubleshooting sections, model-specific data. 📋 Manual Details Coverage Areas Applicable Models: 2003-2009 Yamaha YFM350X Bruin 2WD, 2003-2009 Yamaha YFM350X Wolverine 2WD, 2003-2009 Yamaha YFM400FA Kodiak 4x4 Page Count Estimated Page Count: Varies by specific model, typically 300-500+ pages for comprehensive service manuals. Manual Type Manual Type: Service Repair Manual (Workshop Manual) Language Language: English Format File Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, inspection, troubleshooting, top-end, bottom-end, cooling system, lubrication system, oil seals, gaskets. Drivetrain Systems: Transmission, clutch, drive shafts, differentials, final drive, gearbox maintenance and repair. Chassis Systems: Frame inspection, suspension (front and rear), steering system, brakes (hydraulic systems, calipers, master cylinders, lines), wheels, tires. Electrical Systems: Wiring diagrams, battery, charging system (stator, rectifier/regulator), ignition system, lighting, starter motor, switches, fuses, relays, diagnostic connectors. Fuel And Carburetion Systems: Carburetor specifications, adjustment, cleaning, rebuilding, fuel lines, fuel pump, fuel tank. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, coolant flush, brake fluid replacement, lubrication points. Repair Procedures: Complete engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, electrical component troubleshooting and replacement. Troubleshooting Guides: Diagnostic procedures for common starting issues, running problems, electrical faults, and operational anomalies. Technical Depth Diagnostic Capabilities: Detailed diagnostic information, common fault codes (if applicable to the era/system), and troubleshooting trees. Rebuild Guidance: Step-by-step instructions for complete engine and transmission rebuilds, including torque specifications and critical measurements. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download - printable on demand) Compatibility Operating System Compatibility: All versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Type Yfm350: 348cc, Air-cooled, SOHC, 4-stroke, 2-valve, Single Cylinder Engine Type Yfm400: 387cc, Air-cooled, SOHC, 4-stroke, 2-valve, Single Cylinder Performance Bore X Stroke Yfm350: 83.0 mm x 64.5 mm Bore X Stroke Yfm400: 90.0 mm x 75.0 mm Compression Ratio Yfm350: 9.2:1 Compression Ratio Yfm400: 8.7:1 Fuel System Carburetor Yfm350: Mikuni BSR33/1, Single Carburetor Carburetor Yfm400: Mikuni BSR33/1, Single Carburetor Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Air Cooled 🔧 Transmission Standard Transmission Type Yfm350: 5-speed semi-automatic (Ultramatic with forward, neutral, reverse) Transmission Type Yfm400: Automatic Transmission (Ultramatic) with forward, neutral, reverse Features Drive System: Shaft Drive (2WD for Bruin/Wolverine, 4WD for Kodiak) Fluid Specifications Gear Oil Type: Yamaha SAE 10W-30 API SE, SF or SG (Consult specific manual for precise viscosity and API rating) 📐 Dimensions Weights Dry Weight Yfm350: Approx. 538 lbs (244 kg) Dry Weight Yfm400: Approx. 571 lbs (259 kg) Wheels Tires Front Tire Size: AT25x8-12 (Typical, consult manual for exact fitment) Rear Tire Size: AT25x10-12 (Typical, consult manual for exact fitment) Dimensions Ground Clearance: Approx. 10.2 inches (259 mm) (Varies by model and suspension setting) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Design Safety: Integrated floorboards with heel guards, handguards (depending on trim/model). 💡 Technology Features Infotainment Dashboard Features: Basic digital/analog meter cluster displaying speed, odometer, trip meter, neutral indicator, reverse indicator, and possibly a fuel gauge (depending on model/trim). Driver Assistance Rider Aid Systems: Leverages reliable mechanical systems and proven engine/transmission designs rather than electronic driver aids common in modern vehicles. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 6 months or 1,000 miles / 1,600 km, or 200 operating hours (Refer to specific manual for precise interval). Spark Plug Replacement Interval: Every 12 months or 2,000 miles / 3,200 km (Consult manual for specific plug type and gap). Air Filter Maintenance: Clean every 6 months or 1,000 miles / 1,600 km; replace as needed. Fluid Specifications Engine Oil Capacity Yfm350: Approx. 1.8 L (1.9 US qt) with filter change (Consult manual for exact capacity). Engine Oil Capacity Yfm400: Approx. 1.9 L (2.0 US qt) with filter change (Consult manual for exact capacity). Engine Oil Recommendation: Yamalube 4 (or equivalent) SAE 10W-30 API SE, SF or SG (Check manual for specific grade and API classification). Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid (Consult manual for exact specification). Known Issues Common Wear Items: Brake pads,...
DIY mechanics, ATV enthusiasts, and professional service technicians seeking detailed repair and maintenance information for Yamaha 350cc and 400cc ATVs.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair data for a range of popular Yamaha models, enabling owners to perform complex repairs and routine maintenance, saving on labor costs.
Complete engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, electrical component troubleshooting and replacement.
Troubleshooting Guides:
Diagnostic procedures for common starting issues, running problems, electrical faults, and operational anomalies.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic information, common fault codes (if applicable to the era/system), and troubleshooting trees.
Rebuild Guidance:
Step-by-step instructions for complete engine and transmission rebuilds, including torque specifications and critical measurements.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download - printable on demand)
Compatibility
Operating System Compatibility:
All versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine Type Yfm350:
348cc, Air-cooled, SOHC, 4-stroke, 2-valve, Single Cylinder
Engine Type Yfm400:
387cc, Air-cooled, SOHC, 4-stroke, 2-valve, Single Cylinder
Performance
Bore X Stroke Yfm350:
83.0 mm x 64.5 mm
Bore X Stroke Yfm400:
90.0 mm x 75.0 mm
Compression Ratio Yfm350:
9.2:1
Compression Ratio Yfm400:
8.7:1
Fuel System
Carburetor Yfm350:
Mikuni BSR33/1, Single Carburetor
Carburetor Yfm400:
Mikuni BSR33/1, Single Carburetor
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Air Cooled
🔧 Transmission
Standard
Transmission Type Yfm350:
5-speed semi-automatic (Ultramatic with forward, neutral, reverse)
Transmission Type Yfm400:
Automatic Transmission (Ultramatic) with forward, neutral, reverse
Features
Drive System:
Shaft Drive (2WD for Bruin/Wolverine, 4WD for Kodiak)
Fluid Specifications
Gear Oil Type:
Yamaha SAE 10W-30 API SE, SF or SG (Consult specific manual for precise viscosity and API rating)
📐 Dimensions
Weights
Dry Weight Yfm350:
Approx. 538 lbs (244 kg)
Dry Weight Yfm400:
Approx. 571 lbs (259 kg)
Wheels Tires
Front Tire Size:
AT25x8-12 (Typical, consult manual for exact fitment)
Rear Tire Size:
AT25x10-12 (Typical, consult manual for exact fitment)
Dimensions
Ground Clearance:
Approx. 10.2 inches (259 mm) (Varies by model and suspension setting)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Design Safety:
Integrated floorboards with heel guards, handguards (depending on trim/model).
💡 Technology Features
Infotainment
Dashboard Features:
Basic digital/analog meter cluster displaying speed, odometer, trip meter, neutral indicator, reverse indicator, and possibly a fuel gauge (depending on model/trim).
Driver Assistance
Rider Aid Systems:
Leverages reliable mechanical systems and proven engine/transmission designs rather than electronic driver aids common in modern vehicles.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 6 months or 1,000 miles / 1,600 km, or 200 operating hours (Refer to specific manual for precise interval).
Spark Plug Replacement Interval:
Every 12 months or 2,000 miles / 3,200 km (Consult manual for specific plug type and gap).
Air Filter Maintenance:
Clean every 6 months or 1,000 miles / 1,600 km; replace as needed.
Fluid Specifications
Engine Oil Capacity Yfm350:
Approx. 1.8 L (1.9 US qt) with filter change (Consult manual for exact capacity).
Engine Oil Capacity Yfm400:
Approx. 1.9 L (2.0 US qt) with filter change (Consult manual for exact capacity).
Engine Oil Recommendation:
Yamalube 4 (or equivalent) SAE 10W-30 API SE, SF or SG (Check manual for specific grade and API classification).
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid (Consult manual for exact specification).
Known Issues
Common Wear Items:
Brake pads, wheel bearings, tie rod ends, steering components, drive shaft U-joints (especially on 4x4 models), and carburetor tuning can be common maintenance points.
Carburetor Issues:
Can be prone to clogging if fuel is left to sit for extended periods, requiring cleaning and proper fuel stabilizer usage.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing durable and capable ATVs, with the Big Bear, Wolverine, and Bruin lines being key contributors to their off-road dominance.
Model Evolution
Bruin Wolverine Kodiak Lineage:
The YFM350 platform (Bruin/Wolverine) and the YFM400 platform (Kodiak) represent Yamaha's mid-size utility ATV offerings, evolving from earlier models with a focus on reliability, ease of use, and off-road performance.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA.
🏆 Awards & Recognition
Recognitions
Model Reputation:
These models are generally recognized for their robustness, reliability, and consistent performance in utility and recreational off-road applications, making them popular workhorses.
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