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Yamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM700RV Raptor 700 Model Variant: Raptor 700 Years Covered: 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: YFM700RV 👋 Introduction Market Position Positioning: High-performance sport ATV, targeted at experienced riders and competitive use. Competitive Analysis Competitors: Honda TRX450R, Suzuki LT-R450, Bombardier/Can-Am DS450. Key Features Engine Technology: Fuel-injected, liquid-cooled, DOHC, 4-valve engine for enhanced power delivery and efficiency. Chassis Design: Lightweight, long-travel suspension with adjustable shocks for superior handling and comfort. Ergonomics: Comfortable seating position, wide handlebars, and user-friendly controls for extended riding sessions. Manual Value Dealer Equivalence: Provides the same information and level of detail used by authorized Yamaha dealerships and certified technicians. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Page Count: 600+ Manual Type Type: Comprehensive Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top end, bottom end, cooling system, lubrication system, fuel injection system, ignition system, starting system. Transmission: Clutch operation and adjustment, gearbox disassembly and reassembly, shift mechanism, final drive. Brakes: Hydraulic brake system, caliper service, master cylinder, brake lines, bleeding procedures, parking brake. Electrical: Wiring diagrams, charging system (stator, regulator/rectifier), battery, lighting, starter motor, ignition system troubleshooting, sensors (TPS, MAP, IAT, etc.). Suspension: Front and rear suspension setup, shock absorber service, linkage maintenance, steering system. Frame And Body: Frame inspection, body panel removal and installation, seat, fenders, handlebars. Fuel System: Fuel pump, fuel filter replacement, fuel injectors, throttle body service, fuel tank maintenance. Procedures Included Maintenance: Oil changes, filter replacements, valve clearance checks and adjustments, spark plug replacement, chain adjustment, lubrication points. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for common problems, error code interpretation. Repair: Detailed step-by-step repair procedures for all major components, including complete engine teardown and rebuilds. Disassembly Assembly: Comprehensive instructions for disassembling and reassembling every system for repair or replacement. Technical Depth Depth: Complete rebuild specifications, torque values, clearances, tolerances, diagnostic procedures, electrical schematics. Diagnostic Tools: Information on specific diagnostic tools or methods recommended by Yamaha (e.g., EFI diagnostic tools). 📊 Manual Specifications File Format File Type: Adobe PDF Searchability: Fully searchable text content for quick information retrieval. Print Quality Printability: Printable pages for on-the-job use. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, DOHC, 4-valve, Single-cylinder Displacement: 686 cc (41.8 cu. in.) Bore X Stroke: 100.0 mm x 83.9 mm (3.94 in. x 3.30 in.) Compression Ratio: 9.2:1 Performance Horsepower Approximate: Approx. 45-50 HP (Varies based on tune and specific model year updates) Torque Approximate: Approx. 45-50 lb-ft Fuel System Fuel Delivery: Fuel Injection Throttle Body Size: 44 mm Fuel Type: Unleaded gasoline, 90 octane or higher recommended Lubrication System Oil Capacity W Filter: Approx. 2.4 L (2.5 US qt) Oil Type Recommendation: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher. Cooling System Type: Liquid-cooled Coolant Capacity: Approx. 1.6 L (1.7 US qt) Ignition System Type: TCI (Transistor Controlled Ignition) 🔧 Transmission Standard Type: 5-speed, constant mesh, wet multi-disc clutch Final Drive: O-ring sealed chain, 520 Reverse: Yes Features Clutch Type: Wet, multiple-disc Gear Ratios: Detailed ratios available in manual (e.g., 1st: 2.571, 2nd: 1.813, 3rd: 1.381, 4th: 1.150, 5th: 0.923) Fluid Requirements Transmission Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher. Transmission Oil Capacity: Approx. 0.85 L (0.9 US qt) 📐 Dimensions Exterior Length: Approx. 72.6 in. (1845 mm) Width: Approx. 45.7 in. (1160 mm) Height: Approx. 43.1 in. (1095 mm) Wheelbase: Approx. 50.4 in. (1280 mm) Ground Clearance: Approx. 4.4 in. (113 mm) Weights Dry Weight: Approx. 373 lbs (169 kg) Wet Weight: Approx. 397 lbs (180 kg) Tires Front Tire Size: AT21x7-10 Rear Tire Size: AT20x10-9 Wheels Front Wheel Size: 10 in. Rear Wheel Size: 9 in. Bolt Pattern: 4x110 mm (Front & Rear) 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA 1-2010 standards for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Suspension Stability: Long-travel, independent front and swingarm rear suspension contribute to rider control and stability. Passive Features Ergonomics And Control: Designed for rider comfort and control, reducing fatigue during operation. Lighting: Dual 30W Krypton headlights and 8W Krypton taillight for visibility. 💡 Technology Features Infotainment Display Features: Multi-function LCD meter displaying speedometer, odometer, trip meter, clock, and gear indicator (if equipped). Driver Assistance No Electronic Aids: No electronic rider aids like traction control or ABS typically found on this model; emphasis on rider skill. Connectivity N A: No on-board connectivity or Bluetooth features. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months. Oil Filter Replacement: Every 1,000 km (600 miles) or 6 months (concurrently with oil change). Air Filter Cleaning: Every 500 km (300 miles) or 3 months; replace...
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Yamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop ManualYamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop ManualYamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop ManualYamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700RV Raptor 700
Model Variant:
Raptor 700
Years Covered:
2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
YFM700RV
👋 Introduction
Market Position
Positioning:
High-performance sport ATV, targeted at experienced riders and competitive use.
Competitive Analysis
Competitors:
Honda TRX450R, Suzuki LT-R450, Bombardier/Can-Am DS450.
Key Features
Engine Technology:
Fuel-injected, liquid-cooled, DOHC, 4-valve engine for enhanced power delivery and efficiency.
Chassis Design:
Lightweight, long-travel suspension with adjustable shocks for superior handling and comfort.
Ergonomics:
Comfortable seating position, wide handlebars, and user-friendly controls for extended riding sessions.
Manual Value
Dealer Equivalence:
Provides the same information and level of detail used by authorized Yamaha dealerships and certified technicians.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Page Count:
600+
Manual Type
Type:
Comprehensive Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top end, bottom end, cooling system, lubrication system, fuel injection system, ignition system, starting system.
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, shift mechanism, final drive.
Brakes:
Hydraulic brake system, caliper service, master cylinder, brake lines, bleeding procedures, parking brake.
Electrical:
Wiring diagrams, charging system (stator, regulator/rectifier), battery, lighting, starter motor, ignition system troubleshooting, sensors (TPS, MAP, IAT, etc.).
Suspension:
Front and rear suspension setup, shock absorber service, linkage maintenance, steering system.
Frame And Body:
Frame inspection, body panel removal and installation, seat, fenders, handlebars.
Fuel System:
Fuel pump, fuel filter replacement, fuel injectors, throttle body service, fuel tank maintenance.
Procedures Included
Maintenance:
Oil changes, filter replacements, valve clearance checks and adjustments, spark plug replacement, chain adjustment, lubrication points.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for common problems, error code interpretation.
Repair:
Detailed step-by-step repair procedures for all major components, including complete engine teardown and rebuilds.
Disassembly Assembly:
Comprehensive instructions for disassembling and reassembling every system for repair or replacement.
Technical Depth
Depth:
Complete rebuild specifications, torque values, clearances, tolerances, diagnostic procedures, electrical schematics.
Diagnostic Tools:
Information on specific diagnostic tools or methods recommended by Yamaha (e.g., EFI diagnostic tools).
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Printability:
Printable pages for on-the-job use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, DOHC, 4-valve, Single-cylinder
Displacement:
686 cc (41.8 cu. in.)
Bore X Stroke:
100.0 mm x 83.9 mm (3.94 in. x 3.30 in.)
Compression Ratio:
9.2:1
Performance
Horsepower Approximate:
Approx. 45-50 HP (Varies based on tune and specific model year updates)
Torque Approximate:
Approx. 45-50 lb-ft
Fuel System
Fuel Delivery:
Fuel Injection
Throttle Body Size:
44 mm
Fuel Type:
Unleaded gasoline, 90 octane or higher recommended
Lubrication System
Oil Capacity W Filter:
Approx. 2.4 L (2.5 US qt)
Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Cooling System
Type:
Liquid-cooled
Coolant Capacity:
Approx. 1.6 L (1.7 US qt)
Ignition System
Type:
TCI (Transistor Controlled Ignition)
🔧 Transmission
Standard
Type:
5-speed, constant mesh, wet multi-disc clutch
Final Drive:
O-ring sealed chain, 520
Reverse:
Yes
Features
Clutch Type:
Wet, multiple-disc
Gear Ratios:
Detailed ratios available in manual (e.g., 1st: 2.571, 2nd: 1.813, 3rd: 1.381, 4th: 1.150, 5th: 0.923)
Fluid Requirements
Transmission Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Transmission Oil Capacity:
Approx. 0.85 L (0.9 US qt)
📐 Dimensions
Exterior
Length:
Approx. 72.6 in. (1845 mm)
Width:
Approx. 45.7 in. (1160 mm)
Height:
Approx. 43.1 in. (1095 mm)
Wheelbase:
Approx. 50.4 in. (1280 mm)
Ground Clearance:
Approx. 4.4 in. (113 mm)
Weights
Dry Weight:
Approx. 373 lbs (169 kg)
Wet Weight:
Approx. 397 lbs (180 kg)
Tires
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Wheels
Front Wheel Size:
10 in.
Rear Wheel Size:
9 in.
Bolt Pattern:
4x110 mm (Front & Rear)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA 1-2010 standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Suspension Stability:
Long-travel, independent front and swingarm rear suspension contribute to rider control and stability.
Passive Features
Ergonomics And Control:
Designed for rider comfort and control, reducing fatigue during operation.
Lighting:
Dual 30W Krypton headlights and 8W Krypton taillight for visibility.
💡 Technology Features
Infotainment
Display Features:
Multi-function LCD meter displaying speedometer, odometer, trip meter, clock, and gear indicator (if equipped).
Driver Assistance
No Electronic Aids:
No electronic rider aids like traction control or ABS typically found on this model; emphasis on rider skill.
Connectivity
N A:
No on-board connectivity or Bluetooth features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Oil Filter Replacement:
Every 1,000 km (600 miles) or 6 months (concurrently with oil change).
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months; replace if damaged.
Spark Plug Inspection:
Every 1,000 km (600 miles).
Valve Clearance Check:
Every 4,000 km (2,500 miles) or 24 months.
Brake Fluid Check:
Every 1,000 km (600 miles) or 6 months; replace every 2 years.
Chain Lubrication Adjustment:
Every 500 km (300 miles).
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Coolant Spec:
Ethylene glycol-based antifreeze, mixture of 50% coolant and 50% distilled water.
Brake Fluid Spec:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, tie rod ends, brake pads, drive chain and sprockets.
Potential Electrical Issues:
Occasional issues with regulator/rectifier or stator can occur due to heat and vibration, particularly with extended use or modifications.
Fuel System Maintenance:
Regular cleaning of fuel injectors and throttle body recommended for optimal performance, especially with varying fuel quality.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for innovation and performance in the ATV market, with iconic models like the original Warrior and Banshee.
Model Evolution
Raptor Lineage:
The Raptor 700 is an evolution of the highly successful Raptor 660, incorporating a larger engine and fuel injection for improved performance and usability.
Production
Manufacturing Location:
Primarily manufactured in Japan, with some components and assembly potentially occurring in other Yamaha facilities.
Key Updates:
Introduction of the 700cc engine and EFI marked a significant technological leap over previous generations.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently praised for its powerful engine, agile handling, and reliable performance in its class. Often cited as a benchmark for sport ATVs.
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