🏷️ Basic Information Identification Make: Yanmar Model: YM195D Product Name: Yanmar YM195D Factory Service Repair Manual 👋 Introduction Market Position Target Audience: Owners and technicians of the Yanmar YM195D tractor Purpose: To provide complete information for servicing, repairing, and maintaining the Yanmar YM195D Competitive Analysis Benefit To Owner: Enables significant cost savings on repairs and maintenance by empowering owners to perform tasks themselves Advantage: Comprehensive, factory-authorized information for accurate and efficient repairs Key Features Information Layout: Organized with a table of contents for easy navigation and information retrieval Convenience: Instant download, allowing for anytime, anywhere repair access 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Yanmar YM195D Secondary Coverage: Troubleshooting, maintenance, diagnostics, and component repair Page Count Estimated Page Count: Varies by specific edition, typically 200-500 pages for comprehensive factory manuals Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, component testing, fuel system, cooling system, lubrication system Transmission: Clutch, gearbox, PTO (Power Take-Off), hydraulic transmission components (if applicable) Drivetrain: Front axle, rear axle, differential, drive shafts, steering system Hydraulics: Hydraulic pump, control valve, cylinders, hydraulic filters, fluid specifications Electrical System: Wiring diagrams, starter, alternator, battery, lighting, instrumentation, troubleshooting Brakes: Brake system components, adjustment, maintenance, troubleshooting Chassis: Frame, suspension, steering linkage Body: Hood, fenders, operator station, mounting points Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, pre-operation checks Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components, disassembly and reassembly procedures Diagnostics: Identification of issues, measurement of key parameters, performance checks Adjustment: Carburetor, clutch, brakes, linkage adjustments Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY users Detail Level: Detailed specifications, tolerances, torque values, and diagnostic procedures 📊 Manual Specifications File Format Format: PDF Software Requirements: Adobe PDF Reader, WinZip Platform Compatibility: Windows & Mac (all versions) Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: Likely a Yanmar 3T75 engine or similar 3-cylinder diesel Engine Type: 3-cylinder, 4-stroke, liquid-cooled diesel engine Displacement: Approximately 1.6 - 1.8 Liters (specific to engine variant) Bore X Stroke: Typical: ~75mm x 90mm (requires manual verification) Performance Rated Horsepower: Approximately 19 HP (drawbar) / 20 HP (PTO) (requires manual verification) Torque Curve: Detailed torque figures and curves available in the manual Fuel System Fuel Type: Diesel Injection System: Direct injection (typical for this era and class) Fuel Filter Part Number: Specific to engine model (e.g., Yanmar 129A00-57010 or equivalent aftermarket) Fuel Tank Capacity: Typically around 25-30 Liters (requires manual verification) 🔧 Transmission Standard Type: Sliding gear transmission with constant mesh Gear Configuration: Likely 8 Forward + 2 Reverse gears (split into high/low ranges) Optional Type: Hydrostatic transmission (HST) variants may exist depending on market and specific sub-model Features Pto Speeds: Standard 540 RPM PTO, potentially 540 economy PTO (requires manual verification) Transmission Fluid Type: API GL-4 SAE 80W-90 gear oil (typical), or Universal Tractor Transmission Oil (UTTO) - verification needed from manual Transmission Fluid Capacity: Typically 20-25 Liters for transmission/hydraulic reservoir (requires manual verification) 📐 Dimensions Exterior Length: Approx. 2900 mm (without implements) Width: Approx. 1300 mm (at rear wheels, adjustable) Height: Approx. 1450 mm (to steering wheel/top of hood) Weights Operating Weight: Approx. 900-1000 kg (without ballast) Wheelbase: Approx. 1700 mm Ground Clearance: Approx. 300 mm (under differential) 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) may be an optional or standard feature depending on market and model year; manual will detail installation and requirements. Active Features Braking System: Mechanical drum brakes or wet disc brakes (rear axle), parking brake. Passive Features Seatbelt: Availability of seatbelts depends on ROPS installation and model year. 💡 Technology Features Infotainment Features: Basic analog gauges for engine temperature, oil pressure, fuel level, and tachometer. Driver Assistance Features: Mechanical power steering (if equipped), manual transmission, basic hitch control. Connectivity Features: N/A (Designed for utility, not connectivity). 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually (check manual for exact recommendation) Oil Filter Replacement: With every engine oil change Air Filter Cleaning: Every 50 hours or as needed based on operating conditions Fuel Filter Replacement: Every 200 hours or annually Fluid Specifications Engine Oil: API CE/CF or SF/CD, SAE 10W-30 or 15W-40 diesel engine oil (verify from manual) Engine Oil Capacity: Approx. 5.5 - 6.0 Liters with filter (verify from manual) Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mix with distilled water) Known Issues Common Wear Items: Clutch friction discs, brake linings, hydraulic seals, glow plugs, air filter elements. Typical Troubleshooting: Hard starting in cold weather (glow plug issues), hydraulic lift system slow to respond (pump or seal wear), transmission hard shifting (linkage adjustment or internal wear)....
API GL-4 SAE 80W-90 gear oil (typical), or Universal Tractor Transmission Oil (UTTO) - verification needed from manual
Transmission Fluid Capacity:
Typically 20-25 Liters for transmission/hydraulic reservoir (requires manual verification)
📐 Dimensions
Exterior
Length:
Approx. 2900 mm (without implements)
Width:
Approx. 1300 mm (at rear wheels, adjustable)
Height:
Approx. 1450 mm (to steering wheel/top of hood)
Weights
Operating Weight:
Approx. 900-1000 kg (without ballast)
Wheelbase:
Approx. 1700 mm
Ground Clearance:
Approx. 300 mm (under differential)
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) may be an optional or standard feature depending on market and model year; manual will detail installation and requirements.
Hard starting in cold weather (glow plug issues), hydraulic lift system slow to respond (pump or seal wear), transmission hard shifting (linkage adjustment or internal wear).
📚 Vehicle History
Brand Heritage
Company Focus:
Yanmar is a renowned Japanese manufacturer with a long history in diesel engines, construction equipment, and agricultural machinery.
Model Evolution
Product Line:
The YM series represents Yanmar's compact tractor offerings, designed for small to medium-sized farms, landscaping, and property maintenance.
Production
Manufacturing Region:
Likely manufactured in Japan or potentially under license in other regions.
Typical Production Years:
Early to mid-1980s to late 1990s (specific range varies).
🏆 Awards & Recognition
Recognitions
Industry Standing:
Yanmar tractors of this era are generally regarded as reliable and durable workhorses for their intended applications.
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