Zetor 6718 6745 6748 Tractor Service Repair Manual
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🏷️ Basic Information Identification Make: Zetor Model: 6718, 6745, 6748 Tractor Vehicle Type: Agricultural Tractor 👋 Introduction Market Position Target Audience: DIY enthusiasts and experienced mechanics seeking comprehensive repair and maintenance information. Value Proposition: Empowers owners to perform repairs and maintenance themselves, saving significant costs associated with professional mechanics. Competitive Analysis Digital Advantage: Offers a cost-effective and convenient alternative to older paper manuals, with easy access and searchability. Key Features Completeness: Complete official full factory service repair manual covering all styles and aspects of the tractor. Accessibility: Accessible on multiple devices and platforms, allowing for use in various environments. Information Source: Official full factory service repair manual, ensuring accuracy and completeness. 📋 Manual Details Coverage Manual Type: Factory Service Repair Manual Language: English Format: PDF Page Count Estimated: Hundreds of pages (specific count not provided, but described as comprehensive) Digital Compatibility: All Windows versions, macOS, smartphones, tablets, web browsers Printability: Yes (individual pages or entire manual) 📖 Manual Coverage Systems Covered Engine: Cooling System, Fuel System, Lubrication System, Cylinder Head, Valve Gear, Crank Mechanism Drivetrain: Twin-purpose Clutch, Gearbox, Torque Multiplier, Synchro-mesh Coupling, Main Transmission Housing, Portals, Front Driving Axle (Z 5745, Z 5748, Z 6745, Z 6748) Chassis Suspension Steering: Hydraulic Brakes, Hand Brake, Front Axle, Sprung Extensions, Ball-type Steering Mechanism, Steering Booster, Steering Damper, Suspension, Tyres Electrical Systems: Electrical Equipment Hydraulics Pumps: Hydraulic Lift Unit Operator Station: Safety Cab, Hot-air Heating, Seat Auxiliary Equipment: Compressor, Belt-pulley Bodywork: Hood, Safety Cab Auxiliary Systems: Hot-air Heating Consumables: Tyres, Seat (referencing replacement or adjustment) Engine Ancillaries: Compressor (likely air compressor for pneumatic brakes or other systems) and Belt-pulley (for driving accessories) are covered. Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of major components. Maintenance: Standard maintenance procedures, fluid changes, lubrication. Troubleshooting: Guidance for identifying and resolving common issues. Installation Procedures: Implied for components like the hydraulic lift unit or safety cab if optional. General Hints: General hints for removal & re-fit are provided for various procedures. Technical Depth Diagnostic Procedures: Detailed diagnostic information for various systems. Component Rebuild: Comprehensive instructions for rebuilding major components like the engine, gearbox, and hydraulic systems. Illustrations Diagrams: Hundreds of photos and illustrations to guide repair procedures. Parts Identification: Includes lists of shaft seals, bearings, and assembly tools. Troubleshooting Guides: Implied through detailed system coverage and step-by-step repair instructions. Part Lists: List of Shaft Seals & Bearings, List of Assembly Tools. Tool Requirements: Includes a 'List of Assembly Tools,' implying specific tools may be required for certain procedures. 📊 Manual Specifications File Format File Format: PDF Required Software: Adobe PDF Reader, WinZip (free) Searchability: Likely searchable PDF depending on OCR quality of the original document. Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel (Specific engine models for 6718, 6745, 6748 not detailed in product info, but typically in the Zetor 67xx series range, likely Zetor 6701 or similar inline 4-cylinder diesel engines). Performance Horsepower Range Estimated: Typically in the 60-75 HP range for this series, depending on the specific engine variant. Fuel System Fuel System Type: Direct Injection, likely with a rotary or inline fuel injection pump. Engine Disassembly Engine Components Covered: Cylinder Head, Valve Gear, Crank Mechanism are explicitly mentioned for detailed service. 🔧 Transmission Standard Transmission Type: Manual Synchro-mesh gearbox with multiple forward and reverse gears. Optional Optional Features: Some variants may feature a torque multiplier or creeper gear options. Features Clutch Type: Twin-plate dry clutch for independent PTO engagement in some configurations, or single-stage clutch. Gearbox Details Gearbox Types Covered: Synchro-mesh Coupling and Main Transmission Housing are specifically detailed. Axle Details Front Axle Variants Covered: Front Driving Axle (Z 5745, Z 5748) and Front Driving Axle (Z 6745, Z 6748) are covered, indicating variations in 4WD systems. 📐 Dimensions Weights Operating Weight Estimated: Typically around 2500-3500 kg, depending on configuration and whether it's a 2WD or 4WD variant (6745/6748 often 4WD). Front Axle Load Capacity Estimated: Not specified, but crucial for front-end loader work and 4WD operation. Rear Axle Load Capacity Estimated: Not specified, but vital for heavy draft work and implement operation. 🛡️ Safety Features Passive Features Operator Protection: Safety Cab is mentioned, indicating protection from elements and rollovers. Active Features Braking Systems: Hydraulic Brakes, Hand Brake, and Pneumatic Brakes are covered, indicating different braking system options or configurations. 💡 Technology Features Infotainment Infotainment Features: Basic operator controls; infotainment systems as known today were not present. Driver Assistance Driver Assistance Features: Features like power steering (Steering Booster) are included, but modern driver assistance systems are absent. Connectivity Connectivity Features: No digital connectivity features. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, or annually. Refer to manual for...
Twin-purpose Clutch, Gearbox, Torque Multiplier, Synchro-mesh Coupling, Main Transmission Housing, Portals, Front Driving Axle (Z 5745, Z 5748, Z 6745, Z 6748)
Chassis Suspension Steering:
Hydraulic Brakes, Hand Brake, Front Axle, Sprung Extensions, Ball-type Steering Mechanism, Steering Booster, Steering Damper, Suspension, Tyres
Electrical Systems:
Electrical Equipment
Hydraulics Pumps:
Hydraulic Lift Unit
Operator Station:
Safety Cab, Hot-air Heating, Seat
Auxiliary Equipment:
Compressor, Belt-pulley
Bodywork:
Hood, Safety Cab
Auxiliary Systems:
Hot-air Heating
Consumables:
Tyres, Seat (referencing replacement or adjustment)
Engine Ancillaries:
Compressor (likely air compressor for pneumatic brakes or other systems) and Belt-pulley (for driving accessories) are covered.
Procedures Included
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of major components.
Maintenance:
Standard maintenance procedures, fluid changes, lubrication.
Troubleshooting:
Guidance for identifying and resolving common issues.
Installation Procedures:
Implied for components like the hydraulic lift unit or safety cab if optional.
General Hints:
General hints for removal & re-fit are provided for various procedures.
Technical Depth
Diagnostic Procedures:
Detailed diagnostic information for various systems.
Component Rebuild:
Comprehensive instructions for rebuilding major components like the engine, gearbox, and hydraulic systems.
Illustrations Diagrams:
Hundreds of photos and illustrations to guide repair procedures.
Parts Identification:
Includes lists of shaft seals, bearings, and assembly tools.
Troubleshooting Guides:
Implied through detailed system coverage and step-by-step repair instructions.
Part Lists:
List of Shaft Seals & Bearings, List of Assembly Tools.
Tool Requirements:
Includes a 'List of Assembly Tools,' implying specific tools may be required for certain procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Required Software:
Adobe PDF Reader, WinZip (free)
Searchability:
Likely searchable PDF depending on OCR quality of the original document.
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (Specific engine models for 6718, 6745, 6748 not detailed in product info, but typically in the Zetor 67xx series range, likely Zetor 6701 or similar inline 4-cylinder diesel engines).
Performance
Horsepower Range Estimated:
Typically in the 60-75 HP range for this series, depending on the specific engine variant.
Fuel System
Fuel System Type:
Direct Injection, likely with a rotary or inline fuel injection pump.
Engine Disassembly
Engine Components Covered:
Cylinder Head, Valve Gear, Crank Mechanism are explicitly mentioned for detailed service.
🔧 Transmission
Standard
Transmission Type:
Manual Synchro-mesh gearbox with multiple forward and reverse gears.
Optional
Optional Features:
Some variants may feature a torque multiplier or creeper gear options.
Features
Clutch Type:
Twin-plate dry clutch for independent PTO engagement in some configurations, or single-stage clutch.
Gearbox Details
Gearbox Types Covered:
Synchro-mesh Coupling and Main Transmission Housing are specifically detailed.
Axle Details
Front Axle Variants Covered:
Front Driving Axle (Z 5745, Z 5748) and Front Driving Axle (Z 6745, Z 6748) are covered, indicating variations in 4WD systems.
📐 Dimensions
Weights
Operating Weight Estimated:
Typically around 2500-3500 kg, depending on configuration and whether it's a 2WD or 4WD variant (6745/6748 often 4WD).
Front Axle Load Capacity Estimated:
Not specified, but crucial for front-end loader work and 4WD operation.
Rear Axle Load Capacity Estimated:
Not specified, but vital for heavy draft work and implement operation.
🛡️ Safety Features
Passive Features
Operator Protection:
Safety Cab is mentioned, indicating protection from elements and rollovers.
Active Features
Braking Systems:
Hydraulic Brakes, Hand Brake, and Pneumatic Brakes are covered, indicating different braking system options or configurations.
💡 Technology Features
Infotainment
Infotainment Features:
Basic operator controls; infotainment systems as known today were not present.
Driver Assistance
Driver Assistance Features:
Features like power steering (Steering Booster) are included, but modern driver assistance systems are absent.
Connectivity
Connectivity Features:
No digital connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, or annually. Refer to manual for specific intervals.
Transmission Hydraulic Oil Change:
Usually every 500-1000 operating hours. Refer to manual for specific intervals and fluid type.
Fluid Specifications
Engine Oil Type:
API CD or CE, SAE 15W-40 or 10W-30 depending on operating temperature. Refer to manual for exact specification.
Hydraulic Transmission Oil:
Zetor recommends specific UTF (Universal Tractor Transmission Oil) or equivalent. Capacity typically around 25-35 liters. Refer to manual for exact specification and capacity.
Brake Fluid Type:
Typically DOT 3 or DOT 4 for hydraulic brakes, but refer to manual for specific Zetor recommendations.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water. Refer to manual for specific ratio and type.
Known Issues
Common Wear Points:
Wear in clutch components, transmission synchronizers, hydraulic pump seals, and front axle kingpins are common in older, high-hour tractors.
Electrical Gremlins:
As with many tractors of this era, electrical connections and wiring harnesses can be prone to corrosion and failure.
Steering System Wear:
Ball-type steering mechanism and steering booster can experience wear, leading to play or difficulty in steering.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Zetor is a Czech Republic-based manufacturer with a long history of producing agricultural machinery.
Model Evolution
Series Development:
The 67xx series represents a progression in Zetor's tractor lineup, building on previous models with enhancements in power, transmission, and operator comfort.
Production
Production Era:
The 67xx series was likely produced during the late 1970s and 1980s, a period of significant development for Zetor.
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