Zetor 6718 6745 6748 Tractor Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Zetor Model: 6718, 6745, 6748 Codes Product Name: Zetor 6718 6745 6748 Tractor Complete Workshop Service Repair Manual 👋 Introduction Market Position Market Segment: Utility and agricultural tractors, designed for a range of farm tasks. Competitive Analysis Competition: Competed with other European tractor manufacturers of its era, offering robust engineering and reliability for demanding agricultural applications. Key Features Manual Features: Step-by-step instructions, clear diagrams and illustrations, comprehensive coverage of all systems, troubleshooting guides, diagnostic procedures, parts specifications, maintenance schedules. Manual Value Proposition Value For Owner: Empowers owners to perform their own maintenance and repairs, saving significant costs on labor and dealership visits. Enhances understanding of tractor systems for better operation and longevity. 📋 Manual Details Coverage Areas Overall Coverage: Complete workshop service and repair for Zetor 6718, 6745, and 6748 tractor models, covering all engines, trim levels, and transmission types. Specific Systems Covered: Engine, Cooling System, Fuel System, Lubrication System, Clutch, Transmission, PTO, Front Axle, Rear Axle, Steering, Brakes, Hydraulics, Electrical System, Operator Controls, Chassis Components, Attachments (e.g., 3-point hitch). Page Count Estimated Page Count: Likely substantial, typical for a complete workshop manual covering multiple models, estimated to be between 500-1500 pages. Manual Type Type: Complete Workshop Service and Repair Manual Language Language: Assumed to be English, given product description and target market. Format Format: Downloadable Digital Format (PDF recommended for universal compatibility and features) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, lubrication system, cooling system, intake and exhaust systems, engine diagnostics and troubleshooting, component identification and specifications. Drivetrain Systems: Clutch, transmission (gearbox), final drives, differential, PTO (Power Take-Off) systems, hydraulic systems (hitch, steering, implement control). Chassis Systems: Front axle, rear axle, steering system (mechanical/hydraulic), braking system (hydraulic/air), suspension components, wheel and tire specifications. Electrical Systems: Wiring diagrams, starter system, charging system (alternator), lighting systems, instrumentation, troubleshooting of electrical faults, component testing. Operator Station And Bodywork: Cab/operator enclosure, controls, seat, fenders, hood, hitch linkage, hydraulic remotes, mounting points for attachments. Procedures Included Maintenance Procedures: Routine maintenance schedules, lubrication points, filter replacement, fluid level checks and changes, pre-operation checks, seasonal maintenance. Repair Procedures: Step-by-step disassembly, inspection, repair, and reassembly of all major components and systems. Includes engine rebuild, transmission overhaul, hydraulic system repairs, brake caliper replacement, electrical component diagnostics. Troubleshooting Guides: Diagnostic charts and flowcharts for identifying and resolving common operational issues and faults across all systems. Technical Specifications: Detailed specifications for all components, including torque values, clearances, tolerances, fluid capacities, electrical resistance values, and pressure specifications. Engine Timing Adjustment: Detailed procedures for setting injection pump timing and valve lash for optimal engine performance and longevity. Hydraulic Pump Testing: Procedures for testing hydraulic pump output pressure and flow rate to diagnose hydraulic system performance issues. Carburetor Or Injection System Repair: Detailed guides for cleaning, rebuilding, and calibrating the diesel fuel injection system components. Electrical Component Testing: Methods for testing starters, alternators, voltage regulators, relays, and switches using multimeters and test equipment. Technical Depth Depth Of Coverage: Comprehensive, ranging from basic preventative maintenance to complete engine and transmission overhauls. Detailed diagnostic procedures for identifying issues and performing repairs. Special Tools: May specify required special tools for certain repairs, such as flywheel holding tools, injection pump timing tools, or bearing pullers. 📊 Manual Specifications File Format Digital Format: Likely PDF; ensuring compatibility with Adobe Reader, allowing for searchability and printability. Digital Features: Searchable text for quick information retrieval, zoomable images and diagrams, bookmarking capabilities within the PDF. Print Quality Printability: Designed for high-quality printing of individual pages, chapters, or the entire manual. Binding Type Binding Type For Printed Copy: N/A (Digital download, but a professionally printed copy would typically be spiral-bound or comb-bound for ease of use on a workbench). Paper Type Paper Type For Printed Copy: N/A (Digital download, but a printed copy would ideally use durable, coated paper to withstand shop environments). ⚙️ Engine Specifications Primary Engine Engine Type: Likely inline 3-cylinder or 4-cylinder diesel engines, typical for Zetor's Z8000 series tractors. Engine Family Designation: Expected to be based on Zetor's Z8000 series engine designs, common in their 60-70 HP range. Performance Horsepower Range: Estimated horsepower range of 60-70 HP, consistent with the model numbering (e.g., '67' often indicating around 60-70 HP). Torque Characteristics: Designed for strong low-end torque suitable for pulling heavy loads and operating PTO-driven implements. Fuel System Fuel Injection Type: Likely indirect injection or direct injection, with a robust diesel injection pump and injector system. Fuel Type: Diesel Fuel Pump Type: Likely a distributor-type or in-line injection pump, requiring precise timing adjustments for optimal performance and emissions. Engine Type Engine Configuration: Vertical, water-cooled, 4-stroke diesel engine. 🔧 Transmission Standard Transmission Type: Manual synchromesh gearbox, likely with multiple forward and reverse gears (e.g., 8 forward, 4 reverse or similar configurations). Optional Optional Features: Possible options could include a creeper gear,...
Zetor 6718 6745 6748 Tractor Complete Workshop Service Repair Manual
👋 Introduction
Market Position
Market Segment:
Utility and agricultural tractors, designed for a range of farm tasks.
Competitive Analysis
Competition:
Competed with other European tractor manufacturers of its era, offering robust engineering and reliability for demanding agricultural applications.
Key Features
Manual Features:
Step-by-step instructions, clear diagrams and illustrations, comprehensive coverage of all systems, troubleshooting guides, diagnostic procedures, parts specifications, maintenance schedules.
Manual Value Proposition
Value For Owner:
Empowers owners to perform their own maintenance and repairs, saving significant costs on labor and dealership visits. Enhances understanding of tractor systems for better operation and longevity.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete workshop service and repair for Zetor 6718, 6745, and 6748 tractor models, covering all engines, trim levels, and transmission types.
Step-by-step disassembly, inspection, repair, and reassembly of all major components and systems. Includes engine rebuild, transmission overhaul, hydraulic system repairs, brake caliper replacement, electrical component diagnostics.
Troubleshooting Guides:
Diagnostic charts and flowcharts for identifying and resolving common operational issues and faults across all systems.
Technical Specifications:
Detailed specifications for all components, including torque values, clearances, tolerances, fluid capacities, electrical resistance values, and pressure specifications.
Engine Timing Adjustment:
Detailed procedures for setting injection pump timing and valve lash for optimal engine performance and longevity.
Hydraulic Pump Testing:
Procedures for testing hydraulic pump output pressure and flow rate to diagnose hydraulic system performance issues.
Carburetor Or Injection System Repair:
Detailed guides for cleaning, rebuilding, and calibrating the diesel fuel injection system components.
Electrical Component Testing:
Methods for testing starters, alternators, voltage regulators, relays, and switches using multimeters and test equipment.
Technical Depth
Depth Of Coverage:
Comprehensive, ranging from basic preventative maintenance to complete engine and transmission overhauls. Detailed diagnostic procedures for identifying issues and performing repairs.
Special Tools:
May specify required special tools for certain repairs, such as flywheel holding tools, injection pump timing tools, or bearing pullers.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF; ensuring compatibility with Adobe Reader, allowing for searchability and printability.
Digital Features:
Searchable text for quick information retrieval, zoomable images and diagrams, bookmarking capabilities within the PDF.
Print Quality
Printability:
Designed for high-quality printing of individual pages, chapters, or the entire manual.
Binding Type
Binding Type For Printed Copy:
N/A (Digital download, but a professionally printed copy would typically be spiral-bound or comb-bound for ease of use on a workbench).
Paper Type
Paper Type For Printed Copy:
N/A (Digital download, but a printed copy would ideally use durable, coated paper to withstand shop environments).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely inline 3-cylinder or 4-cylinder diesel engines, typical for Zetor's Z8000 series tractors.
Engine Family Designation:
Expected to be based on Zetor's Z8000 series engine designs, common in their 60-70 HP range.
Performance
Horsepower Range:
Estimated horsepower range of 60-70 HP, consistent with the model numbering (e.g., '67' often indicating around 60-70 HP).
Torque Characteristics:
Designed for strong low-end torque suitable for pulling heavy loads and operating PTO-driven implements.
Fuel System
Fuel Injection Type:
Likely indirect injection or direct injection, with a robust diesel injection pump and injector system.
Fuel Type:
Diesel
Fuel Pump Type:
Likely a distributor-type or in-line injection pump, requiring precise timing adjustments for optimal performance and emissions.
Engine Type
Engine Configuration:
Vertical, water-cooled, 4-stroke diesel engine.
🔧 Transmission
Standard
Transmission Type:
Manual synchromesh gearbox, likely with multiple forward and reverse gears (e.g., 8 forward, 4 reverse or similar configurations).
Optional
Optional Features:
Possible options could include a creeper gear, powershift elements (less likely for this era/class), or variations in PTO speeds.
Features
Gear Selection:
Main shift lever and range selector, with a dedicated lever for PTO engagement.
Clutch Type:
Dual-stage or single-stage dry clutch for engaging transmission and independent PTO.
Pto Engagement:
Independent PTO (IPTO) system, typically with multiple speed options (e.g., 540 RPM, 1000 RPM), driven by a separate clutch or dual-stage clutch.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, but typically in the range of 2100-2200 mm for this class of tractor.
Overall Length:
Approximately 3500-3800 mm (excluding linkage).
Overall Width:
Around 1700-1900 mm (depending on tire size and track width).
Weights
Operating Weight:
Estimated operating weight between 2500-3000 kg, depending on configuration and options.
Front Axle Load:
Approx. 1000-1200 kg, designed to carry front implements or ballast.
Rear Axle Load:
Approx. 1500-1800 kg, designed to support the transmission, rear axle, and implement load.
🛡️ Safety Features
Ratings
Rollover Protection:
Likely available with ROPS (Roll Over Protective Structure) as standard or an option, crucial for operator safety.
Active Features
Braking System:
Hydraulic service brakes, often acting on rear wheels, with a mechanical parking brake.
Basic mechanical controls for throttle, gear selection, PTO, hydraulics, and steering. No advanced infotainment systems expected.
Driver Assistance
Assistance Features:
No electronic driver assistance systems typical of modern vehicles. Focus is on mechanical reliability and functionality.
Connectivity
Connectivity Options:
None. Designed for agricultural work, not digital integration.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 200-250 operating hours or annually, whichever comes first, depending on operating conditions.
Hydraulic Fluid Change Interval:
Generally recommended every 500-1000 operating hours, with filter changes more frequent.
Air Filter Service:
Regular inspection and cleaning based on operating environment, replacement as needed, critical for diesel engine longevity.
Fluid Specifications
Engine Oil Specification:
Likely API CD or CE grade, SAE 15W-40 or 10W-30, depending on climate. Consult specific manual for exact viscosity and API rating.
Hydraulic Transmission Fluid Specification:
Often a UTF (Universal Tractor Transmission Fluid) or specific Zetor-approved hydraulic oil meeting certain viscosity and additive requirements. Capacity typically around 30-40 liters.
Coolant Specification:
Ethylene glycol-based antifreeze/coolant mixture (50/50) for freeze protection and corrosion inhibition. Capacity around 10-15 liters.
Brake Fluid Specification:
Likely DOT 3 or DOT 4 hydraulic brake fluid, if applicable to the brake system.
Gear Oil Specification:
Hypoid gear oil (e.g., SAE 80W-90 or 85W-140) for final drives and differential, if not using combined transmission oil.
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump seals, PTO clutch plates, starter motor, alternator, radiator core leaks, exhaust manifold gaskets. Fuel injection pump timing and calibration can also require periodic adjustment.
Electrical Gremlins:
Corrosion on electrical connectors, faulty wiring harnesses, and aging switches can lead to intermittent electrical issues in older machines.
Hydraulic System Performance:
Leaky hydraulic cylinder seals, worn hydraulic pump, or contaminated fluid can lead to slow lift or loss of hydraulic power for implements.
Steering System Wear:
Worn kingpins, tie rod ends, and steering box/cylinder seals can cause play in the steering and require regular adjustment or replacement.
Preventative Maintenance
Importance Of Greasing:
Regular greasing of all pivot points, U-joints, and steering components is critical to prevent wear and seizing.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Zetor is a Czech Republic-based manufacturer with a long history in agricultural machinery, known for robust and reliable tractors.
Model Evolution
Series Context:
The 67xx series likely represents an evolution of Zetor's popular medium-duty utility tractors, building on previous designs for improved performance and features.
Production
Production Era:
These models are likely from the late 1970s through the 1980s, a period of significant development in tractor technology.
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