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Manual Coverage
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Systems Covered
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Powertrain:
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Engine (2.2L Ecotec, 2.4L Twin Cam), Transmission (4T40-E Automatic, Getrag 5-Speed Manual), Drivetrain
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Chassis:
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Suspension (Front MacPherson Strut, Rear Torsion Beam), Steering (Power Rack and Pinion), Brakes (Front Disc, Rear Drum), Wheels and Tires
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Electrical:
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Lighting System, Charging System, Starting System, Ignition System, Instrumentation, Body Control Modules, Power Accessories (Windows, Locks), Audio System, HVAC Controls
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Body And Interior:
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Body Panels, Doors, Hood, Trunk, Bumpers, Seats, Upholstery, Trim Panels, Glass, Wiper System, Convertible Top (if applicable)
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Procedures Included
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Maintenance Procedures:
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Oil Change, Filter Replacement, Fluid Checks and Top-Off, Spark Plug Replacement, Belt Inspection and Replacement, Brake Pad Replacement, Tire Rotation
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Diagnostic Procedures:
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Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing, Wiring Diagrams Analysis
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Repair Procedures:
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Engine Tune-up, Engine Component Replacement (e.g., alternator, starter), Transmission Service, Brake System Overhaul, Suspension Component Replacement, Electrical Component Repair/Replacement, Body Panel Repair
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Technical Specifications:
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Torque Specifications, Clearances, Fluid Capacities, Electrical Schematics, Engine Data
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Technical Depth
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Depth Of Coverage:
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Comprehensive: Covers routine maintenance to major component overhauls and diagnostics.
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Engine Specifications
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Primary Engine
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Engine 1 Displacement:
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2.2 L (134 cu in)
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Engine 1 Type:
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GM Ecotec L61 Inline-4, DOHC, 16-valve
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Engine 1 Horsepower:
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115-125 hp (varies by specific configuration)
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Engine 1 Torque:
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125-130 lb-ft (varies by specific configuration)
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Optional Engine
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Engine 2 Displacement:
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2.4 L (146 cu in)
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Engine 2 Type:
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GM LD9 Inline-4, DOHC, 16-valve, Twin Cam (2.4L Twin Cam)
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Engine 2 Horsepower:
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150 hp
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Engine 2 Torque:
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155 lb-ft
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI), Sequential Port Injection
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Fuel Type:
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Unleaded Gasoline (87 octane recommended)
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Cooling System
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Coolant Type:
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GM P/N 12346290 (or equivalent Dex-Cool OAT)
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Transmission
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Standard
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Standard Transmission:
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Getrag F23 5-Speed Manual Transmission
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Optional
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Optional Transmission:
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GM 4T40-E 4-Speed Automatic Transmission
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Features
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Automatic Transmission Features:
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Electronically Controlled, Torque Converter Lock-up
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Fluid Specifications
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Automatic Transmission Fluid:
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Dexron III (or equivalent, GM P/N 12378105)
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Manual Transmission Fluid:
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API GL-4, SAE 75W-90 Synthetic Gear Oil (GM P/N 12346103)
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Safety Features
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Ratings
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NHTSA Driver Front Impact:
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4 Stars (1999-2000 models, varies by configuration)
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NHTSA Passenger Front Impact:
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4 Stars (1999-2000 models, varies by configuration)
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IIHS Offset Frontal Crash Test:
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Acceptable (1999-2000 models)
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Active Features
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Anti Lock Brakes:
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Optional (Standard on GT Trim)
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Traction Control:
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Optional (on some models with ABS)
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Passive Features
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Airbags:
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Driver and Passenger Front Airbags (Standard)
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Seatbelts:
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3-Point Front and Rear Seatbelts, Pretensioners (Driver/Passenger Front)
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Child Safety Anchors:
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LATCH System (Lower Anchors and Tethers for CHildren) Rear Seat
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 7,500 miles or 6 months (synthetic oil recommended), or 3,000 miles if using conventional oil and severe driving conditions.
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Engine Air Filter Replacement:
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Every 30,000 miles or as needed based on inspection.
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Spark Plug Replacement:
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Ecotec: Every 100,000 miles (iridium plugs). 2.4L Twin Cam: Every 60,000 miles (platinum plugs).
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Transmission Fluid Change:
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Automatic: Every 60,000-100,000 miles (or as per severe service schedule). Manual: Inspect every 60,000 miles, change if fluid appears contaminated.
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Coolant Flush:
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Every 5 years or 100,000 miles for Dex-Cool OAT coolant.
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Fluid Specifications
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Engine Oil Capacity:
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4.5 quarts (4.3 L) with filter (2.2L Ecotec) / 4.5 quarts (4.3 L) with filter (2.4L Twin Cam)
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Engine Oil Viscosity:
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SAE 5W-30 (preferred for Ecotec, synthetic)
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Brake Fluid Type:
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DOT 3 (GM P/N 12378201)
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Power Steering Fluid:
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GM P/N 1050017 (or equivalent Dexron ATF)
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Known Issues
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Engine Issues:
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Ecotec: Ignition coil failures, PCV system issues, intake manifold leaks. 2.4L Twin Cam: Piston ring wear, oil consumption, timing chain tensioner wear.
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Transmission Issues:
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4T40-E: Torque converter shudder, solenoid failures, fluid leaks. Manual: Clutch wear, input shaft seal leaks.
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Suspension Issues:
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Front strut mount bearing failure, rear axle bushings wear.
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Electrical Issues:
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Window regulator failures, blower motor resistor failures, dashboard illumination issues.
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Vehicle History
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Brand Heritage
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Chevrolet Legacy:
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Founded in 1911, Chevrolet is one of America's oldest and largest automotive brands, known for accessible and practical vehicles.
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Model Evolution
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Cavalier Introduction:
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Introduced in 1982 as a fuel-efficient compact car, replacing the Chevette. The J-body platform was shared with other GM brands (Pontiac, Oldsmobile, Buick).
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2000 Model Year Context:
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Part of the third generation (1995-2005), which saw significant styling and engineering updates compared to earlier generations. The 2000 model year featured minor refinements.
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Production
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Manufacturing Locations:
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Primarily assembled in the United States (e.g., Lordstown, Ohio) and Mexico.
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Sales Performance:
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The Cavalier was a consistently strong seller for Chevrolet, particularly in the late 1980s and 1990s, due to its affordability and fuel economy.
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