🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Model Variant: FLHF (Hydra-Glide Front End), FLH (Conventional Front End) Codes Chassis Code: FLH Series 👋 Introduction Market Position Original Market: Flagship touring motorcycle, premium segment for long-distance riding and police use. Competitive Analysis Competitors: Triumph Bonneville, BSA models, Indian Chief (though Indian's production was declining). Key Features Design Philosophy: Robust construction, powerful V-twin engine, comfortable riding position, ample luggage capacity (optional). Innovation: Introduction of the distinctive Hydra-Glide fork on some models offered improved front suspension characteristics. Value Proposition For Manual Target Audience: Harley-Davidson Electra Glide owners, restorers, mechanics, and enthusiasts seeking to maintain or repair these classic motorcycles. Manual Utility: Essential resource for accurate maintenance, diagnostics, and repairs, ensuring longevity and originality of vintage bikes. 📋 Manual Details Coverage Areas Years Covered: 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969 Models Covered: Electra Glide (FLHF, FLH variants) Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Panhead (998cc, 1200cc) and early Shovelhead (1200cc) engine overhauls, tuning, specifications, and troubleshooting. Transmission: 4-speed constant mesh transmission, including disassembly, assembly, troubleshooting, and fluid specifications. Electrical System: Ignition system (points, coils, condensers), lighting, charging system (generator/alternator), starting system, wiring diagrams for all models and years. Fuel System: Carburetor (Linkert, Keihin) tuning, rebuilding, and specifications; fuel tank, lines, and pump. Brakes: Drum brake systems (front and rear), including adjustment, lining replacement, and troubleshooting. Suspension: Hydra-Glide fork (FLHF) and conventional fork (FLH) maintenance, seal replacement, and adjustment; rear shock absorber service. Chassis And Frame: Frame inspection, repair, and specifications; steering head bearing adjustment. Bodywork And Trim: Fenders, fuel tanks, fairings (if applicable to early models), saddlebags, and trim piece removal, installation, and maintenance. Wheels And Tires: Wheel bearing service, spoke tension adjustment, tire fitting, and specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, spark plug checks, battery care. Troubleshooting: Diagnostic guides for common and uncommon issues related to engine performance, electrical faults, starting problems, and braking. Repair: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Engine Rebuild: Comprehensive procedures for top-end and bottom-end engine rebuilds, including piston ring replacement, valve grinding, bearing inspection, and gasket replacement. Transmission Overhaul: Complete overhaul procedures for the 4-speed gearbox, including gear inspection, shift drum and fork alignment, and clutch service. Electrical Diagnostics: Wiring diagram interpretation, fault finding, and repair for all electrical circuits. Technical Depth Depth: Factory-level technical data, including torque specifications, clearance measurements, timing procedures, and component tolerances. Diagnostics: In-depth diagnostic procedures for identifying root causes of mechanical and electrical failures. Rebuild Procedures: Complete disassembly and reassembly instructions for major components and sub-assemblies. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes Print Quality Print Quality: High-resolution, suitable for printing. Binding Type Binding Type For Print: Digital (no physical binding) Paper Type Paper Type For Print: Digital (no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin Engine Families Covered: Panhead (998cc, 1200cc), early Shovelhead (1200cc) Bore X Stroke 998Cc: 3.4375 in x 4.25 in (87.3 mm x 107.95 mm) Bore X Stroke 1200Cc: 3.4375 in x 4.75 in (87.3 mm x 120.65 mm) Compression Ratio: Approx. 7.0:1 to 8.0:1 (varies by year and model) Performance Horsepower 998Cc: Approx. 50-55 hp Horsepower 1200Cc: Approx. 58-65 hp Torque Peak: Approx. 65-75 ft-lbs (varies by displacement) Fuel System Carburetor Types: Linkert (M Series), Keihin (early CV style) Fuel Type: Unleaded gasoline (Octane rating as per manual recommendations, typically 91+) Engine Internals Valve Train: OHV (Overhead Valve), pushrod actuated 🔧 Transmission Standard Transmission Type: 4-speed constant mesh, foot shift with heel-and-toe lever Optional Transmission Options: None (4-speed was standard for this era) Features Clutch Type: Wet multi-plate, foot-actuated Primary Drive: Duplex chain Final Drive: Belt drive Fluid Specifications Transmission Oil Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent high-quality gear oil, e.g., SAE 50 or 60) Fluid Capacities Transmission Oil Capacity: Approx. 20-24 oz (0.6 - 0.7 L) 📐 Dimensions Exterior Wheelbase: Approx. 61.5 inches (1562 mm) Length: Approx. 89-90 inches (2260-2286 mm) Weights Dry Weight: Approx. 550-600 lbs (250-272 kg) Gross Vehicle Weight Rating: Approx. 900-950 lbs (408-431 kg) Fuel Capacity Fuel Tank Capacity: Approx. 5.0 US gallons (18.9 L) 🛡️ Safety Features Ratings Safety Ratings: No formal crash ratings for this era of motorcycle. Active Features Braking System: Front and rear drum brakes. Brake system is mechanical with cable actuation. Lighting: Headlight, taillight, brake light, turn signals (depending on market and year), running lights. Passive Features Frame Construction: Steel tube frame designed for stability and durability. Suspension Design: Telescopic front fork (Hydra-Glide or conventional) and dual rear shock absorbers provide ride comfort and control. 💡 Technology Features Infotainment Infotainment System: None in...