Opel Manta 1968-1973 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Opel Model: Manta Model Generation: A-Body (Manta A) Applicable Years: 1968-1973 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, classic car owners, and professional repair shops. Value Proposition: Empowers owners to perform maintenance and repairs themselves, saving significant costs and ensuring proper upkeep of a classic vehicle. Competitive Analysis Competitor Manuals: Likely on par with original factory service manuals in terms of detail and accuracy, often sourced from or equivalent to official Opel documentation. Key Features Accuracy Completeness: Stated as complete and intact, identical to those used by local service/repair shops, providing professional-level information. Ease Of Use: Features numbered instructions, bold figure numbers for matching illustrations, and a clear table of contents for quick information retrieval. Digital Advantage: Instant download offers immediate access, eliminating shipping delays and allowing for printing of specific sections as needed. 📋 Manual Details Coverage Areas Primary Coverage: All Opel Manta A-Body models from 1968-1973 Engine Coverage: All engine variants offered for the Manta A-Body Trim Coverage: All trim levels Transmission Coverage: All transmission types (manual and automatic) Page Count Estimated Page Count: Hundreds of pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: PDF Download File Type: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine overhaul, disassembly, assembly, tuning, and component repair. Transmission Service Repair: Service and repair procedures for manual and automatic transmissions. Brake System: Inspection, maintenance, repair, and bleeding of brake systems. Wiring Diagram: Comprehensive wiring diagrams for all electrical systems. Electrical System: Diagnosis and repair of all electrical components and circuits. Suspension: Service and repair of front and rear suspension components. Steering: Repair and adjustment of the steering system. Cooling System: Maintenance and repair of the engine cooling system, including radiators and thermostats. Fuel System: Service and repair of fuel delivery, carburetion (or early injection), and fuel tank components. Emission System: Information on emission control components and adjustments for the period. Chassis Body: Body repair, structural integrity, and chassis component service. Interior: Details on interior trim, seating, and dashboard components. Differential Drive: Service and maintenance of the rear axle and differential. Axle: Information on drive axles and related components. Heater Air Conditioning: Service for heating systems (AC was less common/optional). Restraint System: Information on seat belts and early restraint systems. Engine Control System: Diagnosis and adjustment of engine control units or points-based ignition systems. Procedures Included General Maintenance: Routine maintenance tasks, fluid changes, filter replacements, and inspections. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Periodic Lubrication: Detailed lubrication points and recommended schedules. Disassembly Assembly: Step-by-step procedures for taking apart and reassembling major vehicle components. Cleaning Reinstallation: Guidelines for cleaning and properly reinstalling parts during repair. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including diagnostics and troubleshooting. Diagnostic Capabilities: Detailed troubleshooting guides and electrical system diagnostics with wiring diagrams. Repair Procedures: Step-by-step instructions with illustrations for all repair tasks. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality: YES Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital) Requirements Reader Software: Adobe PDF Reader Unzipping Software: WinZip (or equivalent) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: Opel CIH (Camshaft-in-Head) engine family Performance Typical Displacement Range: 1.1L, 1.2L, 1.6L, 1.9L, 2.0L, 2.4L (depending on model variant and year) Power Output Range: Approximately 50 HP to 150 HP (for performance variants like GT/E). Fuel System Fuel Delivery: Primarily carbureted (e.g., Solex, Zenith) for most models; early fuel injection systems for performance variants (e.g., Bosch L-Jetronic on some 2.0L models). Engine Construction Cylinder Head Design: Overhead camshaft (OHC) in the head (CIH), with valves operated via rocker arms. Ignition System Ignition Type: Conventional distributor-based ignition system with breaker points and coil. 🔧 Transmission Standard Standard Transmission: 4-speed manual transmission (e.g., Opel 4-speed) Optional Optional Transmission: 3-speed automatic transmission (e.g., GM TH180 or similar) Features Clutch Type: Single dry plate clutch Drive Layout: Rear-wheel drive (RWD) 📐 Dimensions Exterior Body Styles: 2-door Coupe Wheelbase: Approx. 2431 mm (95.7 in) Length: Approx. 4050 - 4140 mm (159.4 - 163.0 in), depending on front/rear bumper variations. Width: Approx. 1620 - 1640 mm (63.8 - 64.6 in) Height: Approx. 1330 - 1350 mm (52.4 - 53.1 in) Weights Curb Weight: Approx. 950 - 1100 kg (2095 - 2425 lbs), depending on engine and equipment. Gross Vehicle Weight Rating: Not explicitly specified in product info, but typically around 1300-1400 kg for this era. 🛡️ Safety Features Ratings Crash Test Data: Limited modern crash safety data available for this era; manual will detail built-in safety features of the time. Active Features Braking System: Typically front disc brakes and rear drum brakes....
Enthusiasts, DIY mechanics, classic car owners, and professional repair shops.
Value Proposition:
Empowers owners to perform maintenance and repairs themselves, saving significant costs and ensuring proper upkeep of a classic vehicle.
Competitive Analysis
Competitor Manuals:
Likely on par with original factory service manuals in terms of detail and accuracy, often sourced from or equivalent to official Opel documentation.
Key Features
Accuracy Completeness:
Stated as complete and intact, identical to those used by local service/repair shops, providing professional-level information.
Ease Of Use:
Features numbered instructions, bold figure numbers for matching illustrations, and a clear table of contents for quick information retrieval.
Digital Advantage:
Instant download offers immediate access, eliminating shipping delays and allowing for printing of specific sections as needed.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Opel Manta A-Body models from 1968-1973
Engine Coverage:
All engine variants offered for the Manta A-Body
Trim Coverage:
All trim levels
Transmission Coverage:
All transmission types (manual and automatic)
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
File Type:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine overhaul, disassembly, assembly, tuning, and component repair.
Transmission Service Repair:
Service and repair procedures for manual and automatic transmissions.
Brake System:
Inspection, maintenance, repair, and bleeding of brake systems.
Wiring Diagram:
Comprehensive wiring diagrams for all electrical systems.
Electrical System:
Diagnosis and repair of all electrical components and circuits.
Suspension:
Service and repair of front and rear suspension components.
Steering:
Repair and adjustment of the steering system.
Cooling System:
Maintenance and repair of the engine cooling system, including radiators and thermostats.
Fuel System:
Service and repair of fuel delivery, carburetion (or early injection), and fuel tank components.
Emission System:
Information on emission control components and adjustments for the period.
Chassis Body:
Body repair, structural integrity, and chassis component service.
Interior:
Details on interior trim, seating, and dashboard components.
Differential Drive:
Service and maintenance of the rear axle and differential.
Axle:
Information on drive axles and related components.
Heater Air Conditioning:
Service for heating systems (AC was less common/optional).
Restraint System:
Information on seat belts and early restraint systems.
Engine Control System:
Diagnosis and adjustment of engine control units or points-based ignition systems.
Procedures Included
General Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, and inspections.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Periodic Lubrication:
Detailed lubrication points and recommended schedules.
Disassembly Assembly:
Step-by-step procedures for taking apart and reassembling major vehicle components.
Cleaning Reinstallation:
Guidelines for cleaning and properly reinstalling parts during repair.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including diagnostics and troubleshooting.
Diagnostic Capabilities:
Detailed troubleshooting guides and electrical system diagnostics with wiring diagrams.
Repair Procedures:
Step-by-step instructions with illustrations for all repair tasks.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
Requirements
Reader Software:
Adobe PDF Reader
Unzipping Software:
WinZip (or equivalent)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
Opel CIH (Camshaft-in-Head) engine family
Performance
Typical Displacement Range:
1.1L, 1.2L, 1.6L, 1.9L, 2.0L, 2.4L (depending on model variant and year)
Power Output Range:
Approximately 50 HP to 150 HP (for performance variants like GT/E).
Fuel System
Fuel Delivery:
Primarily carbureted (e.g., Solex, Zenith) for most models; early fuel injection systems for performance variants (e.g., Bosch L-Jetronic on some 2.0L models).
Engine Construction
Cylinder Head Design:
Overhead camshaft (OHC) in the head (CIH), with valves operated via rocker arms.
Ignition System
Ignition Type:
Conventional distributor-based ignition system with breaker points and coil.
🔧 Transmission
Standard
Standard Transmission:
4-speed manual transmission (e.g., Opel 4-speed)
Optional
Optional Transmission:
3-speed automatic transmission (e.g., GM TH180 or similar)
Features
Clutch Type:
Single dry plate clutch
Drive Layout:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Body Styles:
2-door Coupe
Wheelbase:
Approx. 2431 mm (95.7 in)
Length:
Approx. 4050 - 4140 mm (159.4 - 163.0 in), depending on front/rear bumper variations.
Width:
Approx. 1620 - 1640 mm (63.8 - 64.6 in)
Height:
Approx. 1330 - 1350 mm (52.4 - 53.1 in)
Weights
Curb Weight:
Approx. 950 - 1100 kg (2095 - 2425 lbs), depending on engine and equipment.
Gross Vehicle Weight Rating:
Not explicitly specified in product info, but typically around 1300-1400 kg for this era.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited modern crash safety data available for this era; manual will detail built-in safety features of the time.
Active Features
Braking System:
Typically front disc brakes and rear drum brakes.
Passive Features
Seat Belts:
Front seat belts (lap belts standard, 3-point optional/later models).
Body Construction:
Unitary body construction with integrated safety features for the era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with optional cassette player. Speaker placement typically in doors and/or rear parcel shelf.
Driver Assistance
Driver Assistance Features:
Limited to basic features like power-assisted brakes (optional) and power steering (optional on some models).
Connectivity
Connectivity Options:
N/A - No digital connectivity features expected for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, depending on driving conditions.
Tune Up Interval:
Recommended periodically, often involving spark plug replacement, ignition timing adjustment, and carburetor tuning.
Fluid Specifications
Engine Oil Type:
API SG or SF rated mineral oil, viscosity typically SAE 10W-40 or 20W-50, depending on ambient temperature.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended).
Transmission Fluid Manual:
GL-4 hypoid gear oil (e.g., SAE 75W-90 or 80W-90).
Transmission Fluid Automatic:
GM Dexron III (or equivalent) automatic transmission fluid.
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based brake fluid.
Known Issues
Common Wear Items:
Carburetor wear, ignition system components (points, condensers, coils), fuel lines, exhaust systems, suspension bushings, and potential rust/corrosion in common areas.
Engine Specific Issues:
CIH engines can develop oil leaks from the timing chain cover and valve cover gaskets. Valve stem seals can also degrade over time.
Rust Prone Areas:
Wheel arches, sills, door bottoms, front valance, and around window seals.
📚 Vehicle History
Brand Heritage
Opel Heritage:
Opel, a German automotive manufacturer with a long history of producing reliable and popular vehicles, part of General Motors for much of this period.
Model Evolution
Manta A Introduction:
Launched in 1970 as Opel's sporty coupe, positioned as a competitor to Ford Capri and similar European sports coupes.
Manta A Design:
Designed with a long hood, short deck, and sleek coupe profile, often featuring distinctive 'coke bottle' styling cues.
Manta A Variants:
Included various engine sizes and trim levels, from base models to sportier GT and GT/E versions, some with rally heritage.
Production
Production Period:
1970-1975 (with the A-Body generation covered from 1968-1973 in this manual).
Manufacturing Locations:
Primarily Rüsselsheim, West Germany, and Ellesmere Port, United Kingdom (as Vauxhall Firenza).
🏆 Awards & Recognition
Recognitions
Automotive Press:
The Manta A was generally well-received for its styling, sporty handling, and value for money during its production run.
Motorsport Heritage:
The Manta A enjoyed significant success in rallying and touring car racing, particularly the GT/E variants, which contributed to its sporty image.
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