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1970-1973 Club Car Caroche Electric Golf Carts Parts List Manual

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🏷️ Basic Information Identification Make: Club Car Model: Caroche Electric Model Variant: Caroche Years Covered: 1970, 1971, 1972, 1973 👋 Introduction Market Position Historical Context: Club Car's early entry into the golf cart market with a focus on electric propulsion, targeting golf courses and recreational use. Competitive Analysis Niche Market: Caters to owners and maintainers of a specific vintage electric golf cart model, a niche but dedicated segment. Key Features Value Proposition: Provides essential part identification for maintenance, restoration, and sourcing of replacement components for a classic vehicle. Digital Access: Instant download availability facilitates immediate access for troubleshooting or ordering parts. 📋 Manual Details Coverage Areas Primary Coverage: Parts List Secondary Coverage: Parts identification, assembly diagrams, component listing Page Count Estimated Page Count: 150-250 Manual Type Type: Parts List Manual / Catalog Language Language: English Format Format: Electronic Downloadable PDF 📖 Manual Coverage Systems Covered Chassis And Frame: Frame components, suspension mounting, body attachment points Body And Trim: Body panels, seating, bumpers, dashboards, trim pieces Electrical System: Motor, controller, battery connections, wiring harnesses, switches, lights Powertrain: Electric motor, drive axle, reduction gears, wheel hubs Steering System: Steering wheel, column, tie rods, linkages, steering knuckles Braking System: Brake pedal, linkages, brake shoes, drums, cables Wheels And Tires: Wheels, hubs, lug nuts, tire specifications Accessories And Options: Canopy, windshield, rear-view mirrors, accessories mounting Procedures Included Part Identification: Identification of all original parts with associated diagrams and part numbers Assembly Sequence: Illustrative diagrams showing how components are assembled Disassembly Guidance: Implied guidance for disassembling for part replacement, focusing on component relationships Component Listing: Comprehensive list of all serviceable parts Technical Depth Depth: Parts identification and component-level visualization. Does not provide repair procedures or detailed diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely text-searchable if OCR was performed on original document Print Quality Print Readability: High, suitable for printing individual pages for workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Series DC Electric Motor Power Source: Deep Cycle Lead-Acid Batteries (typically 6V or 8V configurations) Performance Approximate Horsepower: 3-5 HP (estimated, as specific ratings were less common for early electric carts) Fuel System Fuel Type: N/A (Electric) Engine Components Motor Manufacturer: Likely an industrial DC motor manufacturer of the era 🔧 Transmission Standard Type: Direct Drive with Reduction Gearbox Optional Forward Reverse: Manual Forward/Reverse Selector Switch Features Drive Configuration: Rear-wheel drive via solid axle Gear Ratios: Specific reduction gear ratios will be detailed in the manual Fluid Requirements Gearbox Lubricant: GL-4 Gear Oil (likely SAE 90 or similar, specific grade in manual) 📐 Dimensions Exterior Length: Approximately 90-100 inches Width: Approximately 45-50 inches Height: Approximately 45-55 inches (to top of seat, without canopy) Weights Curb Weight: Approximately 400-500 lbs (excluding batteries) Battery Weight: Approximately 250-350 lbs (for a typical 36V or 48V system) Wheelbase Wheelbase Length: Approximately 65-70 inches 🛡️ Safety Features Ratings Safety Standards: Basic design for golf course operation, no formal crash ratings apply. Active Features Braking System: Mechanical drum brakes on rear wheels, parking brake mechanism. Steering: Mechanical steering system, typically no power assist. Passive Features Occupant Restraints: No seat belts standard on base models. Protection: Basic chassis and body protection. 💡 Technology Features Infotainment Features: Basic functionality, typically includes a forward/reverse switch and battery indicator (if present). Driver Assistance Features: None Connectivity Features: None 🔧 Maintenance Service Intervals Battery Maintenance: Regular water level checks and terminal cleaning (detailed in user manuals). Lubrication: Grease fittings on suspension and steering components (intervals vary, check specific sections). Fluid Specifications Gearbox Oil Spec: GL-4 SAE 90 Gear Oil (confirmation required from manual) Brake Fluid Spec: DOT 3 or DOT 4 Hydraulic Brake Fluid (for hydraulic systems, if equipped) Known Issues Electrical Wear: High resistance connections, worn brushes in the electric motor, controller issues common with age. Mechanical Wear: Worn suspension bushings, steering linkage wear, brake shoe wear, and cable stretch. Part Sourcing Obsolescence: Original parts may be difficult to find; aftermarket or universal replacements are often necessary. 📚 Vehicle History Brand Heritage Club Car Legacy: Club Car, founded in 1958, is a pioneering manufacturer of golf cars, known for innovation in electric vehicles. Model Evolution Caroche Era: The Caroche represents an early design philosophy for Club Car, focusing on simplicity and utility. Production Manufacturing Location: USA (Augusta, Georgia) 🏆 Awards & Recognition Recognitions Industry Standing: Club Car is a recognized leader in golf cart manufacturing, with early models like the Caroche contributing to its foundational reputation.
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1970-1973 Club Car Caroche Electric Golf Carts Parts List Manual
🏷️ Basic Information
Identification
Make:
Club Car
Model:
Caroche Electric
Model Variant:
Caroche
Years Covered:
1970, 1971, 1972, 1973
👋 Introduction
Market Position
Historical Context:
Club Car's early entry into the golf cart market with a focus on electric propulsion, targeting golf courses and recreational use.
Competitive Analysis
Niche Market:
Caters to owners and maintainers of a specific vintage electric golf cart model, a niche but dedicated segment.
Key Features
Value Proposition:
Provides essential part identification for maintenance, restoration, and sourcing of replacement components for a classic vehicle.
Digital Access:
Instant download availability facilitates immediate access for troubleshooting or ordering parts.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts List
Secondary Coverage:
Parts identification, assembly diagrams, component listing
Page Count
Estimated Page Count:
150-250
Manual Type
Type:
Parts List Manual / Catalog
Language
Language:
English
Format
Format:
Electronic Downloadable PDF
📖 Manual Coverage
Systems Covered
Chassis And Frame:
Frame components, suspension mounting, body attachment points
Body And Trim:
Body panels, seating, bumpers, dashboards, trim pieces
Electrical System:
Motor, controller, battery connections, wiring harnesses, switches, lights
Powertrain:
Electric motor, drive axle, reduction gears, wheel hubs
Steering System:
Steering wheel, column, tie rods, linkages, steering knuckles
Braking System:
Brake pedal, linkages, brake shoes, drums, cables
Wheels And Tires:
Wheels, hubs, lug nuts, tire specifications
Accessories And Options:
Canopy, windshield, rear-view mirrors, accessories mounting
Procedures Included
Part Identification:
Identification of all original parts with associated diagrams and part numbers
Assembly Sequence:
Illustrative diagrams showing how components are assembled
Disassembly Guidance:
Implied guidance for disassembling for part replacement, focusing on component relationships
Component Listing:
Comprehensive list of all serviceable parts
Technical Depth
Depth:
Parts identification and component-level visualization. Does not provide repair procedures or detailed diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely text-searchable if OCR was performed on original document
Print Quality
Print Readability:
High, suitable for printing individual pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Series DC Electric Motor
Power Source:
Deep Cycle Lead-Acid Batteries (typically 6V or 8V configurations)
Performance
Approximate Horsepower:
3-5 HP (estimated, as specific ratings were less common for early electric carts)
Fuel System
Fuel Type:
N/A (Electric)
Engine Components
Motor Manufacturer:
Likely an industrial DC motor manufacturer of the era
🔧 Transmission
Standard
Type:
Direct Drive with Reduction Gearbox
Optional
Forward Reverse:
Manual Forward/Reverse Selector Switch
Features
Drive Configuration:
Rear-wheel drive via solid axle
Gear Ratios:
Specific reduction gear ratios will be detailed in the manual
Fluid Requirements
Gearbox Lubricant:
GL-4 Gear Oil (likely SAE 90 or similar, specific grade in manual)
📐 Dimensions
Exterior
Length:
Approximately 90-100 inches
Width:
Approximately 45-50 inches
Height:
Approximately 45-55 inches (to top of seat, without canopy)
Weights
Curb Weight:
Approximately 400-500 lbs (excluding batteries)
Battery Weight:
Approximately 250-350 lbs (for a typical 36V or 48V system)
Wheelbase
Wheelbase Length:
Approximately 65-70 inches
🛡️ Safety Features
Ratings
Safety Standards:
Basic design for golf course operation, no formal crash ratings apply.
Active Features
Braking System:
Mechanical drum brakes on rear wheels, parking brake mechanism.
Steering:
Mechanical steering system, typically no power assist.
Passive Features
Occupant Restraints:
No seat belts standard on base models.
Protection:
Basic chassis and body protection.
💡 Technology Features
Infotainment
Features:
Basic functionality, typically includes a forward/reverse switch and battery indicator (if present).
Driver Assistance
Features:
None
Connectivity
Features:
None
🔧 Maintenance
Service Intervals
Battery Maintenance:
Regular water level checks and terminal cleaning (detailed in user manuals).
Lubrication:
Grease fittings on suspension and steering components (intervals vary, check specific sections).
Fluid Specifications
Gearbox Oil Spec:
GL-4 SAE 90 Gear Oil (confirmation required from manual)
Brake Fluid Spec:
DOT 3 or DOT 4 Hydraulic Brake Fluid (for hydraulic systems, if equipped)
Known Issues
Electrical Wear:
High resistance connections, worn brushes in the electric motor, controller issues common with age.
Mechanical Wear:
Worn suspension bushings, steering linkage wear, brake shoe wear, and cable stretch.
Part Sourcing
Obsolescence:
Original parts may be difficult to find; aftermarket or universal replacements are often necessary.
📚 Vehicle History
Brand Heritage
Club Car Legacy:
Club Car, founded in 1958, is a pioneering manufacturer of golf cars, known for innovation in electric vehicles.
Model Evolution
Caroche Era:
The Caroche represents an early design philosophy for Club Car, focusing on simplicity and utility.
Production
Manufacturing Location:
USA (Augusta, Georgia)
🏆 Awards & Recognition
Recognitions
Industry Standing:
Club Car is a recognized leader in golf cart manufacturing, with early models like the Caroche contributing to its foundational reputation.
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