HARLEY DAVIDSON FL FLH FX FXE FXS ModelS Service Repair Workshop Manual 1970-1978
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🏷️ Basic Information Identification Make: Harley-Davidson Model Family: FL, FLH, FX, FXE, FXS Production Years Covered: 1970-1978 Engine Type: Air-cooled, V-twin Codes Manual Type Designation: Service Repair Workshop Manual 👋 Introduction Market Position Market Segment: Classic American V-twin motorcycles Competitive Analysis Alternative Resources: Outdated paper manuals, generic online forums Key Features Key Value Proposition: Comprehensive, factory-accurate, model-specific repair information for DIY enthusiasts and independent mechanics Diagnostic Capabilities: Empowers users to diagnose and repair their own vehicles, saving on dealership labor costs Instructional Quality: Step-by-step instructions, diagrams, illustrations, and wiring schematics for ease of repair 📋 Manual Details Coverage Areas Model Coverage: All FL, FLH, FX, FXE, FXS models Repair Scope: A-Z (All repairs from basic maintenance to complete overhaul) Page Count Page Count: Not specified, but described as 'comprehensive' Manual Type Manual Type: Factory Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, fuel, ignition, exhaust systems Transmission Drivetrain: Transmission, primary drive, clutch, final drive (chain/belt depending on model) Electrical Systems: Battery, charging system, ignition system, lighting, starting system, wiring schematics Chassis Suspension Brakes: Frame, front fork (leading-link, telescopic), rear suspension, wheels, tires, brakes (drum/disc depending on model) Bodywork Fittings: Body panels, fenders, fuel tanks, seats, handlebars, controls Procedures Included Maintenance Procedures: Oil changes, filter replacements, chain adjustment, lubrication points, spark plug service Diagnostic Procedures: Troubleshooting guides, fault diagnosis for electrical and mechanical issues Repair Procedures: Engine rebuilds, transmission overhauls, brake system repairs, electrical component replacement Installation Procedures: Component installation and adjustment Technical Depth Technical Depth: Factory-level, detailed step-by-step instructions for all repairs and maintenance, including diagnostic procedures and specifications Information Type: Vehicle/Model Specific 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable within the PDF Print Quality Printability: All pages printable Image Enhancement: Images can be blown up and printed enlarged Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: Digital (no physical paper) Compatibility Operating Systems: Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000, Mac computers Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Configuration: Air-cooled, 45-degree V-twin, OHV (Overhead Valve) Engine Displacement Range: Commonly 69.9 cu in (1146cc) Shovelhead engines; earlier models may have Panhead derivatives or related displacements. Engine Variants: Shovelhead (used in most models of this era), potentially earlier designs depending on specific FL/FX variations within the year range. Performance Horsepower Torque: Specific figures vary by exact year and model, but generally in the 50-60 HP range with substantial torque. Fuel System Carburetion: Typically single carburetor (e.g., Keihin butterfly, Linkert on earlier variants if applicable). Dual carburetors were uncommon for this period's stock configurations. Fuel Delivery: Gravity feed from fuel tank via carburetor Ignition System Ignition Type: Contact breaker points and condenser ignition, with mechanical advance. Electronic ignition systems became more prevalent later. 🔧 Transmission Standard Transmission Type: 4-speed constant mesh, foot shift with hand clutch Optional Optional Transmission: Not applicable for standard factory options during this period for these models Features Primary Drive Type: Wet multi-plate clutch, chain drive to transmission Final Drive Type: Chain drive to rear wheel Fluid Specifications Transmission Fluid: Manual will specify Harley-Davidson recommended fluids (typically gear oil for the primary and transmission, or specialized Harley fluids) 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., FLH typically longer than FX models) Seat Height: Varies by model and suspension configuration Weights Dry Weight: Varies significantly by model (e.g., FLH models are heavier than FX models), typically in the 500-650 lbs range. 🛡️ Safety Features Ratings Safety Ratings: No standardized crash ratings like modern automobiles; focus on mechanical integrity and operational safety Active Features Braking System: Dual-action front brakes (drum or disc depending on year/model), rear drum brake. Manual will detail adjustment and maintenance. Passive Features Lighting System: Headlight, taillight, brake light, turn signals (where equipped), manual covers electrical troubleshooting for these systems. 💡 Technology Features Infotainment Infotainment Systems: No integrated infotainment systems in the modern sense. Basic functions include radio (optional) and analogue gauges. Lighting Technology Headlight Type: Halogen or incandescent sealed beam units, manual covers replacement and adjustment. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,000-3,000 miles or annually, as specified in the manual. Chain Adjustment Interval: Regularly checked, especially drive chain tension, as specified in the manual. Fluid Specifications Engine Oil Type: Manual will specify Harley-Davidson approved viscosities and types (e.g., straight-weight or multi-viscosity oils, often 20W-50 or similar). Primary Chain Case Fluid: Specific Harley-Davidson fluid or equivalent specified in manual. Brake Fluid Type: DOT 3 or DOT 4, depending on whether the model features disc brakes and the specific year's recommendation. Manual is critical here. Known Issues Common Wear Items: Pushrod tube seals, oil leaks from engine base and transmission, electrical component reliability, brake system wear, carburetor adjustments. Shifter Shaft...
Commonly 69.9 cu in (1146cc) Shovelhead engines; earlier models may have Panhead derivatives or related displacements.
Engine Variants:
Shovelhead (used in most models of this era), potentially earlier designs depending on specific FL/FX variations within the year range.
Performance
Horsepower Torque:
Specific figures vary by exact year and model, but generally in the 50-60 HP range with substantial torque.
Fuel System
Carburetion:
Typically single carburetor (e.g., Keihin butterfly, Linkert on earlier variants if applicable). Dual carburetors were uncommon for this period's stock configurations.
Fuel Delivery:
Gravity feed from fuel tank via carburetor
Ignition System
Ignition Type:
Contact breaker points and condenser ignition, with mechanical advance. Electronic ignition systems became more prevalent later.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot shift with hand clutch
Optional
Optional Transmission:
Not applicable for standard factory options during this period for these models
Features
Primary Drive Type:
Wet multi-plate clutch, chain drive to transmission
Final Drive Type:
Chain drive to rear wheel
Fluid Specifications
Transmission Fluid:
Manual will specify Harley-Davidson recommended fluids (typically gear oil for the primary and transmission, or specialized Harley fluids)
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., FLH typically longer than FX models)
Seat Height:
Varies by model and suspension configuration
Weights
Dry Weight:
Varies significantly by model (e.g., FLH models are heavier than FX models), typically in the 500-650 lbs range.
🛡️ Safety Features
Ratings
Safety Ratings:
No standardized crash ratings like modern automobiles; focus on mechanical integrity and operational safety
Active Features
Braking System:
Dual-action front brakes (drum or disc depending on year/model), rear drum brake. Manual will detail adjustment and maintenance.
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals (where equipped), manual covers electrical troubleshooting for these systems.
💡 Technology Features
Infotainment
Infotainment Systems:
No integrated infotainment systems in the modern sense. Basic functions include radio (optional) and analogue gauges.
Lighting Technology
Headlight Type:
Halogen or incandescent sealed beam units, manual covers replacement and adjustment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or annually, as specified in the manual.
Chain Adjustment Interval:
Regularly checked, especially drive chain tension, as specified in the manual.
Fluid Specifications
Engine Oil Type:
Manual will specify Harley-Davidson approved viscosities and types (e.g., straight-weight or multi-viscosity oils, often 20W-50 or similar).
Primary Chain Case Fluid:
Specific Harley-Davidson fluid or equivalent specified in manual.
Brake Fluid Type:
DOT 3 or DOT 4, depending on whether the model features disc brakes and the specific year's recommendation. Manual is critical here.
Known Issues
Common Wear Items:
Pushrod tube seals, oil leaks from engine base and transmission, electrical component reliability, brake system wear, carburetor adjustments.
Shifter Shaft Seal:
Prone to leaks, a common repair addressed in service manuals.
Maintenance Sections
Tune Up Procedures:
Includes ignition timing adjustment, carburetor tuning, spark plug replacement, and general inspection.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson has a long-standing legacy of producing iconic American motorcycles known for their V-twin engines and distinct styling.
Model Evolution
Era Significance:
This period (1970-1978) represents the transition to and refinement of the Shovelhead engine and the establishment of the FX and FL model lines as distinct platforms.
Model Differentiation:
FL/FLH models generally represent larger touring or cruiser-style bikes, while FX models (like the Super Glide) often featured a more 'custom' or sportier stance, sometimes with different frames or styling cues.
Production
Manufacturing Location:
Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Industry Recognition:
These models are considered classic and iconic within the motorcycle industry, often lauded for their enduring style and mechanical character.
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