Mercedes Benz W116 450 SE 1973-1976 Factory Service Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W116 450 SE Model Code: W116 Year: 1973-1976 Market Segment: Luxury Sedan 👋 Introduction Market Position Positioning: The flagship luxury sedan of its era, representing Mercedes-Benz's commitment to engineering excellence, comfort, and safety. Competitive Analysis Competitors: Competed with other high-end luxury sedans of the period such as BMW 7 Series (E23), Cadillac Eldorado, Jaguar XJ, and various high-trim American sedans. Key Features Features: Robust build quality, sophisticated engineering, powerful V8 engine, comfortable ride, advanced safety features for its time, elegant styling. Manual Advantage: Enables owners to perform DIY maintenance and repairs, saving significant labor costs compared to dealership service. Manual Usability: Designed for ease of use, with numbered instructions, detailed illustrations, and a clear table of contents to quickly locate information. 📋 Manual Details Coverage Areas Vehicle Coverage: Mercedes-Benz W116 450 SE (1973, 1974, 1975, 1976 models, all styles) Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but indicated as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Engine Control System Detail: Detailed coverage of the Bosch K-Jetronic fuel injection system, ignition system, and related engine management components. Brake System Detail: Comprehensive details on the four-wheel disc brake system, including hydraulic components, calipers, pads, rotors, and parking brake. Cooling System Detail: Covers radiator, water pump, thermostat, hoses, coolant recovery system (if applicable), and fan operation. Suspension Detail: Includes front and rear suspension components, shock absorbers, springs, control arms, bushings, and alignment procedures. Fuel Injection Detail: Covers the intricacies of the K-Jetronic system, including fuel distributors, pressure regulators, injectors, and associated sensors. Procedures Included Procedures: Maintenance, Troubleshooting, Repair, Rebuild, Refurbishment, Restoration, Diagnostics, Tuning Engine Repair Procedures: Engine disassembly, reassembly, valve adjustments, timing chain replacement, piston and ring service, cylinder head repair. Transmission Repair Procedures: Automatic transmission overhaul, fluid and filter changes, valve body diagnosis, and external adjustments. Steering System Repair: Detailed procedures for steering gearbox, tie rods, steering linkages, and power steering pump service. Lubrication Schedule: Detailed periodic lubrication points and recommended lubricants for various chassis and suspension components. Technical Depth Depth: Complete official factory information, detailed step-by-step instructions, advanced troubleshooting guide, professional technician level Electrical Diagnostics: In-depth coverage of the electrical system, including detailed wiring diagrams, troubleshooting guides for common electrical faults, and component testing. Chassis Body Repair: Information on body panel repairs, structural components, door and window mechanisms, and interior trim removal/installation. Wiring Diagrams: Comprehensive and detailed wiring diagrams essential for diagnosing and repairing electrical issues, color-coded for clarity. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely to be searchable due to PDF format, enabling quick access to specific information using keywords. Print Quality Printability: Printable without any restriction (individual pages or entire manual) Binding Type Binding: Digital Download (printable) Paper Type Paper Type: N/A (Digital) Software Requirements Reader: Adobe PDF Reader Compatibility Operating Systems: All PC based Windows operating systems, Mac Delivery Method Delivery: Instant download link provided on the checkout page after payment completion. ⚙️ Engine Specifications Primary Engine Engine Type: 4.5L SOHC V8 (M117 engine family) Performance Horsepower Approx: 225 hp @ 5000 rpm (US specification) Torque Approx: 270 lb-ft @ 3000 rpm (US specification) Compression Ratio: Approximately 8.0:1 (typical for this engine and emissions compliance) Fuel System Fuel Delivery: Bosch K-Jetronic Fuel Injection Engine Codes Engine Code: M117.982 (typical for 450 SE) 🔧 Transmission Standard Type: 3-speed Automatic (e.g., 3HP20 or similar Mercedes-Benz design) Gear Ratios: Specific gear ratios are detailed within the manual for the automatic transmission. Optional Type: Manual transmissions were rare or not offered on the 450 SE in most markets. Features Features: Torque converter automatic with hydraulic control. 📐 Dimensions Exterior Length: Approx. 196.7 inches (5000 mm) Width: Approx. 70.5 inches (1790 mm) Height: Approx. 55.1 inches (1400 mm) Weights Curb Weight: Approx. 3800 - 4000 lbs (1725 - 1815 kg) Wheelbase Wheelbase: Approx. 115.7 inches (2940 mm) 🛡️ Safety Features Ratings Historical Ratings: While formal crash testing as we know it today was nascent, the W116 was renowned for its robust construction and advanced safety engineering for its time. Active Features Features: Four-wheel disc brakes, power steering, advanced suspension geometry. Passive Features Features: Reinforced passenger cell, impact-absorbing steering column, padded interior surfaces, seat belts. 💡 Technology Features Infotainment Features: Period-appropriate AM/FM radio, optional cassette player, manual or power antenna. Climate control system with adjustable temperature and fan speed. Driver Assistance Features: Power steering, cruise control (optional on some models). Connectivity Features: Not applicable by modern standards; designed for analog operation. 🔧 Maintenance Service Intervals General Intervals: While specific...
The flagship luxury sedan of its era, representing Mercedes-Benz's commitment to engineering excellence, comfort, and safety.
Competitive Analysis
Competitors:
Competed with other high-end luxury sedans of the period such as BMW 7 Series (E23), Cadillac Eldorado, Jaguar XJ, and various high-trim American sedans.
Key Features
Features:
Robust build quality, sophisticated engineering, powerful V8 engine, comfortable ride, advanced safety features for its time, elegant styling.
Manual Advantage:
Enables owners to perform DIY maintenance and repairs, saving significant labor costs compared to dealership service.
Manual Usability:
Designed for ease of use, with numbered instructions, detailed illustrations, and a clear table of contents to quickly locate information.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Mercedes-Benz W116 450 SE (1973, 1974, 1975, 1976 models, all styles)
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but indicated as comprehensive)
Engine disassembly, reassembly, valve adjustments, timing chain replacement, piston and ring service, cylinder head repair.
Transmission Repair Procedures:
Automatic transmission overhaul, fluid and filter changes, valve body diagnosis, and external adjustments.
Steering System Repair:
Detailed procedures for steering gearbox, tie rods, steering linkages, and power steering pump service.
Lubrication Schedule:
Detailed periodic lubrication points and recommended lubricants for various chassis and suspension components.
Technical Depth
Depth:
Complete official factory information, detailed step-by-step instructions, advanced troubleshooting guide, professional technician level
Electrical Diagnostics:
In-depth coverage of the electrical system, including detailed wiring diagrams, troubleshooting guides for common electrical faults, and component testing.
Chassis Body Repair:
Information on body panel repairs, structural components, door and window mechanisms, and interior trim removal/installation.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams essential for diagnosing and repairing electrical issues, color-coded for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely to be searchable due to PDF format, enabling quick access to specific information using keywords.
Print Quality
Printability:
Printable without any restriction (individual pages or entire manual)
Binding Type
Binding:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
Compatibility
Operating Systems:
All PC based Windows operating systems, Mac
Delivery Method
Delivery:
Instant download link provided on the checkout page after payment completion.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.5L SOHC V8 (M117 engine family)
Performance
Horsepower Approx:
225 hp @ 5000 rpm (US specification)
Torque Approx:
270 lb-ft @ 3000 rpm (US specification)
Compression Ratio:
Approximately 8.0:1 (typical for this engine and emissions compliance)
Fuel System
Fuel Delivery:
Bosch K-Jetronic Fuel Injection
Engine Codes
Engine Code:
M117.982 (typical for 450 SE)
🔧 Transmission
Standard
Type:
3-speed Automatic (e.g., 3HP20 or similar Mercedes-Benz design)
Gear Ratios:
Specific gear ratios are detailed within the manual for the automatic transmission.
Optional
Type:
Manual transmissions were rare or not offered on the 450 SE in most markets.
Features
Features:
Torque converter automatic with hydraulic control.
📐 Dimensions
Exterior
Length:
Approx. 196.7 inches (5000 mm)
Width:
Approx. 70.5 inches (1790 mm)
Height:
Approx. 55.1 inches (1400 mm)
Weights
Curb Weight:
Approx. 3800 - 4000 lbs (1725 - 1815 kg)
Wheelbase
Wheelbase:
Approx. 115.7 inches (2940 mm)
🛡️ Safety Features
Ratings
Historical Ratings:
While formal crash testing as we know it today was nascent, the W116 was renowned for its robust construction and advanced safety engineering for its time.
Active Features
Features:
Four-wheel disc brakes, power steering, advanced suspension geometry.
Period-appropriate AM/FM radio, optional cassette player, manual or power antenna. Climate control system with adjustable temperature and fan speed.
Driver Assistance
Features:
Power steering, cruise control (optional on some models).
Connectivity
Features:
Not applicable by modern standards; designed for analog operation.
🔧 Maintenance
Service Intervals
General Intervals:
While specific factory intervals are detailed in the manual, typical for this era include: Oil changes every 3,000-5,000 miles (5,000-8,000 km), major services every 15,000-30,000 miles (24,000-48,000 km).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., SAE 10W-40 or 20W-50 depending on climate, API SF or SG specification recommended).
Transmission Fluid:
Refer to manual for specific type (e.g., Dexron II or equivalent specification).
Refer to manual for specific type, likely a hydraulic fluid or ATF compatible with the steering system.
Known Issues
Common Issues:
Rust susceptibility (especially wheel wells, door bottoms), vacuum hose degradation affecting climate control and central locking, aging fuel injection components, potential for hydraulic system issues (suspension, power steering), oil leaks from gaskets and seals.
Climate Control Issues:
The complex vacuum-operated climate control system is prone to leaks from aging hoses, affecting temperature regulation and air distribution.
Part Numbers
Filter Oil:
Examples: Mann-Filter W920/10, Bosch 0986452033 (refer to manual or parts catalog for exact fitment).
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for producing high-quality, durable, and technologically advanced vehicles, particularly in the luxury segment.
Model Evolution
Evolution:
The W116 was the first Mercedes-Benz sedan to be officially designated as an 'S-Class' (Sonderklasse - Special Class), setting the standard for future S-Class generations. It replaced the W108/W109 series.
Design Philosophy:
The W116 represented Mercedes-Benz's focus on safety, durability, and technological advancement, embodying the concept of a 'built to last' automobile.
Production
Production Years:
1972-1980 (W116 platform). The 450 SE variant was produced within this range, with the specified manual covering 1973-1976.
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Industry Awards:
The W116 was critically acclaimed for its engineering and luxury, often cited as a benchmark for automotive safety and build quality in its production years.
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