🏷️ Basic Information Identification Make: Porsche Model: 928 Model Years Covered: 1977-1995 Codes Internal Project Code: Project 928 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Competitive Analysis Competitors: Ferrari 400/412, Aston Martin Lagonda, Jaguar XJ-S, BMW 8 Series (later in its run), Mercedes-Benz SEC models. Key Features Design Philosophy: Front-engine, rear-wheel-drive transaxle layout, V8 engine, advanced aerodynamics, comfortable yet sporty GT characteristics, often featuring innovative technologies for its era. Manual Usefulness Value Proposition: Essential tool for maintaining and repairing the complex systems of the Porsche 928, enabling cost savings through DIY work and ensuring proper maintenance for longevity. 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair for the entire vehicle lifecycle. Page Count Estimated Pages: Likely exceeds 1000 pages, typical for factory service manuals covering such a long production run and complex vehicle. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust, emissions control, automatic transmission (including early transaxle types), manual transmission (where applicable), clutch, driveshafts, differential, axles. Chassis: Suspension (front and rear), steering system (including power steering), wheel bearings, brake system (including hydraulic, ABS where applicable, parking brake), tire and wheel specifications. Electrical: Wiring diagrams, lighting, starting and charging system, instrument panel, gauges, engine control unit (ECU) diagnostics, multiplex communication (CAN), power windows, central locking, wipers, washers, horn, audio/visual systems, HVAC controls, cruise control, seat belt pre-tensioners, engine immobilizer. Body And Interior: Body panels, doors, hood, glass, mirrors, interior trim, seats, instrument panel removal and installation, seals, weatherstripping. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, belt inspection and replacement, general inspections. Repair And Overhaul: Engine removal/installation, cylinder head work, piston/ring replacement, crankshaft/bearing service, fuel injector servicing, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, steering rack rebuild, electrical component diagnosis and repair, HVAC system service. Diagnostics And Troubleshooting: Troubleshooting charts based on symptoms, diagnostic codes (OBD I), component testing procedures, electrical circuit tracing. Technical Depth Depth: Extremely detailed, covering from basic maintenance to complete engine and transmission rebuilds, including specific torque specifications, clearances, and diagnostic procedures. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format Quality: PDF format with searchable text and high-resolution diagrams, ensuring clarity for printing and digital viewing. Print Quality Printability: Designed to be printable, allowing users to carry specific sections into the garage. Pages are formatted for standard printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Variant 1: 4.5L V8 (M28/01-M28/03) Variant 2: 4.7L V8 (M28/09-M28/11, M28/15, M28/16, M28/17, M28/19, M28/21) Variant 3: 5.0L V8 (M28/41, M28/42, M28/44, M28/46) Variant 4: 5.4L V8 (M28/52, M28/53) Performance Horsepower Range: Approximately 219 hp (early 4.5L) to 326 hp (late GTS 5.4L). Torque Range: Approximately 236 lb-ft (early 4.5L) to 369 lb-ft (late GTS 5.4L). Fuel System Induction Early: Bosch K-Jetronic (CIS) mechanical fuel injection Induction Later: Bosch Motronic electronic fuel injection Engine Construction Block Material: Aluminum alloy Head Material: Aluminum alloy 🔧 Transmission Standard Type: Automatic Transaxle (e.g., 3-speed, 4-speed automatic with manual shifting modes in later models) Optional Type: 5-speed Manual Transaxle (available on select models/markets, particularly early production and specific trims). Features Transaxle Layout: Rear-mounted transaxle combining clutch, gearbox, and differential for optimal weight distribution. Fluid Specifications Automatic Transmission Fluid: Typically Dexron II or equivalent, consult manual for exact specification by year and model. Capacity approximately 8-10 liters. Manual Transmission Fluid: GL-4 or GL-5 gear oil, consult manual for viscosity (e.g., 75W-90). Capacity approximately 2.5 liters. 📐 Dimensions Exterior Length: Approx. 4655-4760 mm (183.3-187.4 inches) depending on year. Width: Approx. 1775-1820 mm (69.9-71.7 inches) depending on year. Height: Approx. 1280-1320 mm (50.4-52.0 inches) depending on year. Weights Curb Weight: Approx. 1530-1750 kg (3373-3858 lbs) depending on engine and transmission. Gross Vehicle Weight Rating: Typically around 2050-2150 kg (4519-4740 lbs). 🛡️ Safety Features Active Features Braking System: Four-wheel disc brakes. Later models featured ABS (Anti-lock Braking System). Suspension: Advanced suspension geometry, often including front MacPherson struts and rear trailing arms/transverse links, designed for stability and handling. Passive Features Body Structure: Designed with a robust safety cage and crumple zones. Restraint Systems: Seat belts (3-point), padded interior surfaces, later models introduced driver and passenger airbags. 💡 Technology Features Infotainment Early Systems: Basic AM/FM radio, cassette player. Later models offered more integrated audio systems. Driver Assistance ABS: Available on later models (S4 onwards) as an option, improving braking safety. Connectivity Multiplex Communication: Later models incorporated multiplex wiring systems and CAN communication for integrated control of various vehicle functions, enhancing diagnostics and features. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles or annually. Consult manual for specific mileage and time intervals by model year. Timing...
Ferrari 400/412, Aston Martin Lagonda, Jaguar XJ-S, BMW 8 Series (later in its run), Mercedes-Benz SEC models.
Key Features
Design Philosophy:
Front-engine, rear-wheel-drive transaxle layout, V8 engine, advanced aerodynamics, comfortable yet sporty GT characteristics, often featuring innovative technologies for its era.
Manual Usefulness
Value Proposition:
Essential tool for maintaining and repairing the complex systems of the Porsche 928, enabling cost savings through DIY work and ensuring proper maintenance for longevity.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service and repair for the entire vehicle lifecycle.
Page Count
Estimated Pages:
Likely exceeds 1000 pages, typical for factory service manuals covering such a long production run and complex vehicle.
Suspension (front and rear), steering system (including power steering), wheel bearings, brake system (including hydraulic, ABS where applicable, parking brake), tire and wheel specifications.
Electrical:
Wiring diagrams, lighting, starting and charging system, instrument panel, gauges, engine control unit (ECU) diagnostics, multiplex communication (CAN), power windows, central locking, wipers, washers, horn, audio/visual systems, HVAC controls, cruise control, seat belt pre-tensioners, engine immobilizer.
Body And Interior:
Body panels, doors, hood, glass, mirrors, interior trim, seats, instrument panel removal and installation, seals, weatherstripping.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, belt inspection and replacement, general inspections.
Troubleshooting charts based on symptoms, diagnostic codes (OBD I), component testing procedures, electrical circuit tracing.
Technical Depth
Depth:
Extremely detailed, covering from basic maintenance to complete engine and transmission rebuilds, including specific torque specifications, clearances, and diagnostic procedures. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Quality:
PDF format with searchable text and high-resolution diagrams, ensuring clarity for printing and digital viewing.
Print Quality
Printability:
Designed to be printable, allowing users to carry specific sections into the garage. Pages are formatted for standard printing.
Approximately 219 hp (early 4.5L) to 326 hp (late GTS 5.4L).
Torque Range:
Approximately 236 lb-ft (early 4.5L) to 369 lb-ft (late GTS 5.4L).
Fuel System
Induction Early:
Bosch K-Jetronic (CIS) mechanical fuel injection
Induction Later:
Bosch Motronic electronic fuel injection
Engine Construction
Block Material:
Aluminum alloy
Head Material:
Aluminum alloy
🔧 Transmission
Standard
Type:
Automatic Transaxle (e.g., 3-speed, 4-speed automatic with manual shifting modes in later models)
Optional
Type:
5-speed Manual Transaxle (available on select models/markets, particularly early production and specific trims).
Features
Transaxle Layout:
Rear-mounted transaxle combining clutch, gearbox, and differential for optimal weight distribution.
Fluid Specifications
Automatic Transmission Fluid:
Typically Dexron II or equivalent, consult manual for exact specification by year and model. Capacity approximately 8-10 liters.
Manual Transmission Fluid:
GL-4 or GL-5 gear oil, consult manual for viscosity (e.g., 75W-90). Capacity approximately 2.5 liters.
📐 Dimensions
Exterior
Length:
Approx. 4655-4760 mm (183.3-187.4 inches) depending on year.
Width:
Approx. 1775-1820 mm (69.9-71.7 inches) depending on year.
Height:
Approx. 1280-1320 mm (50.4-52.0 inches) depending on year.
Weights
Curb Weight:
Approx. 1530-1750 kg (3373-3858 lbs) depending on engine and transmission.
Gross Vehicle Weight Rating:
Typically around 2050-2150 kg (4519-4740 lbs).
🛡️ Safety Features
Active Features
Braking System:
Four-wheel disc brakes. Later models featured ABS (Anti-lock Braking System).
Suspension:
Advanced suspension geometry, often including front MacPherson struts and rear trailing arms/transverse links, designed for stability and handling.
Passive Features
Body Structure:
Designed with a robust safety cage and crumple zones.
Restraint Systems:
Seat belts (3-point), padded interior surfaces, later models introduced driver and passenger airbags.
💡 Technology Features
Infotainment
Early Systems:
Basic AM/FM radio, cassette player. Later models offered more integrated audio systems.
Driver Assistance
ABS:
Available on later models (S4 onwards) as an option, improving braking safety.
Connectivity
Multiplex Communication:
Later models incorporated multiplex wiring systems and CAN communication for integrated control of various vehicle functions, enhancing diagnostics and features.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or annually. Consult manual for specific mileage and time intervals by model year.
Timing Belt Replacement:
Crucial for V8 engines; typically every 30,000-50,000 miles or 4-5 years. Failure can cause severe engine damage. Manual will specify exact interval and replacement procedure.
Coolant Flush:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil:
Multi-viscosity oil, typically 10W-40 or 10W-50, API service classification SF or higher. Consult manual for precise specifications. Oil capacity approximately 8-10 liters.
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Porsche Type 2 coolant or equivalent. Capacity around 12-15 liters.
Brake Fluid:
DOT 3 or DOT 4, consult manual for specific type and replacement interval (typically every 2 years).
Known Issues
Fuel System Components:
Aging fuel lines, injectors, and fuel pumps can cause starting issues or rough running, especially on K-Jetronic systems.
Timing Belt Tensioner:
Failure of the timing belt tensioner or pulleys can lead to belt failure and engine damage. Regular inspection and replacement are critical.
Electrical Gremlins:
Due to age and complex wiring, electrical issues can arise, affecting everything from lighting to engine management. Thorough diagnostics are key.
Suspension Bushings:
Wear in rubber suspension bushings can lead to poor handling and increased road noise.
📚 Vehicle History
Brand Heritage
Manufacturer:
Porsche AG, Germany
Model Evolution
Design Concept:
Intended as a modern, comfortable, and high-performance GT that could replace the 911 as Porsche's flagship. Featured a V8 engine and front-engine layout, a departure from Porsche's traditional rear-engine sports cars.
Generations:
The 928 spanned multiple evolutionary stages, with significant updates to engines, transmissions, suspension, brakes, and interior features throughout its 18-year production run (e.g., 928 S, S2, S3, S4, GT, GTS).
Production
Production Years:
1977-1995
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Designer Award:
The Porsche 928 was named 'European Car of the Year' in 1978, a significant achievement for a sports car and a testament to its innovative design and engineering.
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