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Peugeot 505 1979-1993 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Peugeot Model: 505 Model Generation: First Generation (Type 551) Production Years Covered By Manual: 1979-1993 Codes Chassis Codes: Type 551 (initial production) 👋 Introduction Market Position Segment: Large family sedan, executive car Target Audience: Families, executives, fleet operators, enthusiasts seeking a robust and comfortable sedan Competitive Analysis Key Competitors: Ford Granada, Opel Rekord/Senator, Citroën CX, Renault 25, Volkswagen Passat (earlier models) Key Features Design Philosophy: Emphasis on comfort, ride quality, durability, and practicality, often with rear-wheel drive Distinctive Attributes: Robust construction, comfortable suspension, spacious interior, classic Peugeot styling 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service, Repair, and Maintenance Diagnostic Coverage: Detailed troubleshooting procedures and diagnostic flowcharts Body And Chassis: Bodywork repair, frame straightening, suspension, steering Page Count Estimated Page Count: Extensive (typical for full WSMs, often 1000+ pages) Manual Type Type: Workshop Service Manual (WSM) Additional Types: Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system Drivetrain: Manual and automatic transmissions, rear-wheel drive system, driveshafts, differentials Electrical: Complete wiring diagrams, lighting, charging system, starting system, instruments, accessories Chassis: Suspension (front and rear), steering system, braking system (including ABS where applicable) Body: Body construction, panels, doors, windows, interior trim, climate control Procedures Included Maintenance: Routine maintenance schedules, fluid checks and changes, filter replacements, lubrication Repair: Engine overhaul, transmission rebuild, brake component replacement, suspension work, electrical component repair Troubleshooting: Systematic diagnostic procedures for common and complex faults Adjustments: Carburetor tuning, ignition timing, valve clearances, parking brake adjustments Technical Depth Depth: In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts Detail Level: Step-by-step instructions with accompanying diagrams and illustrations Special Tools: Identification and usage of specialized tools required for specific repair procedures 📊 Manual Specifications File Format Print Quality: Full Printable Searchability: Likely searchable PDF content for quick access to information Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Variants Offered: Inline-4 gasoline (XL), Inline-4 diesel (XD), V6 gasoline (later models, e.g., PRV V6) Early Gasoline Engines: XL5 (1.6L), XL7 (1.8L), XL8 (2.0L), XL9 (2.2L), XT (2.3L) naturally aspirated and injection variants Diesel Engines: XD2 (2.3L naturally aspirated diesel), XD3T (2.5L turbocharged diesel) Performance Typical Horsepower Range: 70 hp (naturally aspirated diesel) to 130 hp (fuel-injected gasoline/V6) Typical Torque Range: 130 Nm to 200 Nm Fuel System Fuel Delivery Early: Carburetor (e.g., Solex, Weber) for most gasoline engines Fuel Delivery Later: Electronic Fuel Injection (EFI) on higher-performance gasoline models Diesel Fuel System: Indirect injection diesel with rotary or inline injection pumps 🔧 Transmission Standard Standard Transmission: 4-speed manual transmission Optional Optional Transmission: 5-speed manual transmission (e.g., JCR, JCG), 3-speed or 4-speed automatic transmission (e.g., ZF 3HP22, ZF 4HP22) Features Drive Layout: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length: Approx. 4,700-4,800 mm (depending on variant) Width: Approx. 1,730-1,750 mm Height: Approx. 1,450-1,470 mm Wheelbase: Approx. 2,800 mm Weights Curb Weight: Approx. 1,200-1,400 kg (depending on engine and equipment) 🛡️ Safety Features Ratings Crash Test Results: Limited specific official ratings available for early models, but generally considered robustly built for its era. Active Features Braking System: Front disc brakes, rear drum brakes (standard); optional ABS on later models. Steering: Power steering generally available, rack and pinion system. Passive Features Seatbelts: Standard three-point front seatbelts, lap belts in rear. Body Structure: Reinforced safety cage, crumple zones designed for the period. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio and cassette player, often with upgraded speaker options. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on higher trim levels or later models. Connectivity Early Connectivity: Limited to basic power accessories and optional central locking on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months, depending on driving conditions. Timing Belt Replacement: For timing belt engines (check specific engine details), typically every 60,000-80,000 km (37,000-50,000 miles). Fluid Specifications Engine Oil Type: API SF/SG or ACEA A2/B2, viscosity typically 10W-40 or 15W-50 depending on climate. Coolant Type: Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Transmission Fluid Manual: GL-4 gear oil, viscosity 75W-80 or 75W-90. Transmission Fluid Automatic: Dexron II or equivalent ATF fluid. Known Issues Common Wear Items: Brake components (pads, discs, lines), suspension bushings, exhaust system, fuel pumps, aging electrical components. Engine Specific Concerns: Carburetor tuning, potential for oil leaks with age, timing belt inspection/replacement is critical on belt-driven engines. Diesel Specific Concerns: Glow plug system reliability, injector pump maintenance, turbocharger wear (on XD3T). 📚 Vehicle History Brand Heritage Peugeot History Context: Peugeot, a historic French manufacturer, has a long legacy of producing durable and comfortable cars. Model Evolution Introduction Year: 1979...
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Sku: 165752
Collecties: ALL Peugeot

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Peugeot 505 1979-1993 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
505
Model Generation:
First Generation (Type 551)
Production Years Covered By Manual:
1979-1993
Codes
Chassis Codes:
Type 551 (initial production)
👋 Introduction
Market Position
Segment:
Large family sedan, executive car
Target Audience:
Families, executives, fleet operators, enthusiasts seeking a robust and comfortable sedan
Competitive Analysis
Key Competitors:
Ford Granada, Opel Rekord/Senator, Citroën CX, Renault 25, Volkswagen Passat (earlier models)
Key Features
Design Philosophy:
Emphasis on comfort, ride quality, durability, and practicality, often with rear-wheel drive
Distinctive Attributes:
Robust construction, comfortable suspension, spacious interior, classic Peugeot styling
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive Service, Repair, and Maintenance
Diagnostic Coverage:
Detailed troubleshooting procedures and diagnostic flowcharts
Body And Chassis:
Bodywork repair, frame straightening, suspension, steering
Page Count
Estimated Page Count:
Extensive (typical for full WSMs, often 1000+ pages)
Manual Type
Type:
Workshop Service Manual (WSM)
Additional Types:
Repair Manual
Language
Language:
English
Format
Delivery Method:
Instant Download
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system
Drivetrain:
Manual and automatic transmissions, rear-wheel drive system, driveshafts, differentials
Electrical:
Complete wiring diagrams, lighting, charging system, starting system, instruments, accessories
Chassis:
Suspension (front and rear), steering system, braking system (including ABS where applicable)
Body:
Body construction, panels, doors, windows, interior trim, climate control
Procedures Included
Maintenance:
Routine maintenance schedules, fluid checks and changes, filter replacements, lubrication
Repair:
Engine overhaul, transmission rebuild, brake component replacement, suspension work, electrical component repair
Troubleshooting:
Systematic diagnostic procedures for common and complex faults
Adjustments:
Carburetor tuning, ignition timing, valve clearances, parking brake adjustments
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts
Detail Level:
Step-by-step instructions with accompanying diagrams and illustrations
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
📊 Manual Specifications
File Format
Print Quality:
Full Printable
Searchability:
Likely searchable PDF content for quick access to information
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variants Offered:
Inline-4 gasoline (XL), Inline-4 diesel (XD), V6 gasoline (later models, e.g., PRV V6)
Early Gasoline Engines:
XL5 (1.6L), XL7 (1.8L), XL8 (2.0L), XL9 (2.2L), XT (2.3L) naturally aspirated and injection variants
Diesel Engines:
XD2 (2.3L naturally aspirated diesel), XD3T (2.5L turbocharged diesel)
Performance
Typical Horsepower Range:
70 hp (naturally aspirated diesel) to 130 hp (fuel-injected gasoline/V6)
Typical Torque Range:
130 Nm to 200 Nm
Fuel System
Fuel Delivery Early:
Carburetor (e.g., Solex, Weber) for most gasoline engines
Fuel Delivery Later:
Electronic Fuel Injection (EFI) on higher-performance gasoline models
Diesel Fuel System:
Indirect injection diesel with rotary or inline injection pumps
🔧 Transmission
Standard
Standard Transmission:
4-speed manual transmission
Optional
Optional Transmission:
5-speed manual transmission (e.g., JCR, JCG), 3-speed or 4-speed automatic transmission (e.g., ZF 3HP22, ZF 4HP22)
Features
Drive Layout:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
Approx. 4,700-4,800 mm (depending on variant)
Width:
Approx. 1,730-1,750 mm
Height:
Approx. 1,450-1,470 mm
Wheelbase:
Approx. 2,800 mm
Weights
Curb Weight:
Approx. 1,200-1,400 kg (depending on engine and equipment)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited specific official ratings available for early models, but generally considered robustly built for its era.
Active Features
Braking System:
Front disc brakes, rear drum brakes (standard); optional ABS on later models.
Steering:
Power steering generally available, rack and pinion system.
Passive Features
Seatbelts:
Standard three-point front seatbelts, lap belts in rear.
Body Structure:
Reinforced safety cage, crumple zones designed for the period.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and cassette player, often with upgraded speaker options.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on higher trim levels or later models.
Connectivity
Early Connectivity:
Limited to basic power accessories and optional central locking on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months, depending on driving conditions.
Timing Belt Replacement:
For timing belt engines (check specific engine details), typically every 60,000-80,000 km (37,000-50,000 miles).
Fluid Specifications
Engine Oil Type:
API SF/SG or ACEA A2/B2, viscosity typically 10W-40 or 15W-50 depending on climate.
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
GL-4 gear oil, viscosity 75W-80 or 75W-90.
Transmission Fluid Automatic:
Dexron II or equivalent ATF fluid.
Known Issues
Common Wear Items:
Brake components (pads, discs, lines), suspension bushings, exhaust system, fuel pumps, aging electrical components.
Engine Specific Concerns:
Carburetor tuning, potential for oil leaks with age, timing belt inspection/replacement is critical on belt-driven engines.
Diesel Specific Concerns:
Glow plug system reliability, injector pump maintenance, turbocharger wear (on XD3T).
📚 Vehicle History
Brand Heritage
Peugeot History Context:
Peugeot, a historic French manufacturer, has a long legacy of producing durable and comfortable cars.
Model Evolution
Introduction Year:
1979
Design Influences:
Successor to the Peugeot 504, sharing some mechanical elements and styling cues, but with a more modern design and front-wheel-drive option in some markets (though the RWD version is more iconic).
Major Updates:
Facelifts and mechanical updates throughout its production run, including improved engines, interior refinements, and the introduction of the V6 engine and later ABS.
Production
Production Locations:
Primarily France (Sochaux), but also assembled in other countries through CKD kits (e.g., Nigeria, Argentina, Chile).
Production End Year:
1992 (Europe), later in other markets.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While not a recipient of specific major awards in the traditional sense, the Peugeot 505 was lauded for its comfort, durability, and excellent ride quality, making it a popular choice in its class and a long-standing model.
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