Harley Davidson FL 1340cc 1979 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FL Year: 1979 Engine Displacement: 1340cc Codes Engine Code Family: Shovelhead 👋 Introduction Market Position Historical Significance: The 1979 FL represents a pivotal point in Harley-Davidson's evolution, featuring the potent 1340cc (80 cubic inch) Shovelhead engine that became a staple of the big twin lineup. Target User Base: Owners and independent repair shops specializing in vintage Harley-Davidson motorcycles. Key Features Practical Utility: This manual provides the essential information needed to maintain and repair the iconic 1979 Harley-Davidson FL, ensuring its longevity and performance. Authenticity: As a factory service manual, it reflects the original manufacturer's intended procedures and specifications, crucial for authentic restoration and repair. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Intended Audience: Mechanics and DIY enthusiasts Page Count Estimated Page Count: Approximately 300-500 pages (typical for this era of service manual) Format Format: Printed Book 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of the 1340cc Shovelhead engine, including cylinders, pistons, crankshaft, connecting rods, camshafts, valve train, and oil pump. Fuel System: Carburetor (likely a Keihin Butterfly or similar for the era) adjustment, cleaning, and overhaul; fuel tank, fuel lines, and fuel filter maintenance. Ignition System: Points and condenser ignition system troubleshooting, adjustment, and component replacement; ignition coil and spark plug specifications. Transmission: 4-speed constant mesh transmission; removal, disassembly, assembly, inspection, and adjustment of gears, shafts, bearings, and shift mechanisms. Drivetrain: Primary drive (chain or belt, depending on specific FL sub-model), clutch operation and adjustment, final drive (belt or chain) inspection and maintenance. Braking System: Front and rear brake system service, including hydraulic fluid replacement, caliper maintenance, brake pad/shoe inspection and replacement, and drum brake adjustment. Suspension System: Front fork (likely FL style leading-link or telescopic) overhaul and fluid changes; rear shock absorber maintenance and replacement; swingarm bearing service. Electrical System: Wiring diagrams, troubleshooting of lighting, charging system (generator or alternator), starter motor, battery, and all switches and controls. Frame And Bodywork: Frame inspection, maintenance of body panels, fenders, fuel tank, seat, and handlebars. Procedures Included Maintenance: Routine maintenance procedures such as oil changes, filter replacements, chain lubrication, brake adjustments, and tune-ups. Troubleshooting: Diagnostic procedures for common problems, with symptom-based troubleshooting guides. Repair: Detailed step-by-step repair instructions for virtually all components of the motorcycle. Disassembly Assembly: Comprehensive guides for taking apart and putting back together all major mechanical and electrical systems. Specifications: Torque specifications for all fasteners, clearances, tolerances, fluid capacities, and other critical measurements. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and electrical system diagnostics. Diagnostic Capabilities: Detailed troubleshooting charts and procedures to identify and resolve issues. Component Rebuilds: In-depth instructions for overhauling key components like the engine, transmission, and carburetor. 📊 Manual Specifications File Format Digital Format Availability: Typically available as a scanned PDF, but the original product is a printed book. Print Quality Paper Quality: Original factory manuals are typically printed on durable, semi-gloss paper suitable for workshop environments. Binding Type Binding: Likely a saddle-stitched or perfect-bound paperback. Illustrations Diagrams And Photos: Contains detailed line drawings, exploded views, and possibly some black and white photographs to illustrate procedures and components. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin, OHV (Overhead Valve) Displacement: 1339.8 cc (81.7 cubic inches) Bore X Stroke: Approx. 3.44 in x 4.25 in (87.3 mm x 108 mm) - specific factory specs would be in the manual. Performance Horsepower: Estimated 60-70 HP (at crank, depending on tuning and specific model variant). Torque: Estimated 75-85 ft-lbs (at crank). Fuel System Carburetor: Likely Keihin Butterfly or S&S Super E/B (check manual for exact OEM fitment). Lubrication Oil System: Dry Sump lubrication with oil tank typically mounted in the frame backbone. 🔧 Transmission Standard Transmission Type: 4-speed constant mesh, foot shift, hand clutch Features Clutch Type: Wet multi-plate Primary Drive: Chain drive (enclosed primary cover) Final Drive: Belt drive (standard for FL models) 📐 Dimensions Exterior Wheelbase: Approximately 61.5 inches (1562 mm) - may vary slightly by specific FL sub-model. Weights Dry Weight: Approximately 600-650 lbs (272-295 kg) - dependent on options and accessories. 🛡️ Safety Features Ratings Safety Features Era: Focus on mechanical reliability and rider control rather than modern electronic safety systems. Disc brakes were standard by this era. Active Features Braking System: Front disc brake, rear drum brake (or dual discs on some later FLH variants, confirm for '79 FL). 💡 Technology Features Infotainment Audio Systems: None standard from the factory. Any audio would be aftermarket additions. Driver Assistance Safety Systems: No modern electronic driver assistance features. Focus is on core mechanical functionality. Connectivity Connectivity Options: None. This is a purely mechanical motorcycle from a pre-digital era. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 1,000-2,000 miles or annually, depending on usage and oil...
The 1979 FL represents a pivotal point in Harley-Davidson's evolution, featuring the potent 1340cc (80 cubic inch) Shovelhead engine that became a staple of the big twin lineup.
Target User Base:
Owners and independent repair shops specializing in vintage Harley-Davidson motorcycles.
Key Features
Practical Utility:
This manual provides the essential information needed to maintain and repair the iconic 1979 Harley-Davidson FL, ensuring its longevity and performance.
Authenticity:
As a factory service manual, it reflects the original manufacturer's intended procedures and specifications, crucial for authentic restoration and repair.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Intended Audience:
Mechanics and DIY enthusiasts
Page Count
Estimated Page Count:
Approximately 300-500 pages (typical for this era of service manual)
Format
Format:
Printed Book
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of the 1340cc Shovelhead engine, including cylinders, pistons, crankshaft, connecting rods, camshafts, valve train, and oil pump.
Fuel System:
Carburetor (likely a Keihin Butterfly or similar for the era) adjustment, cleaning, and overhaul; fuel tank, fuel lines, and fuel filter maintenance.
Ignition System:
Points and condenser ignition system troubleshooting, adjustment, and component replacement; ignition coil and spark plug specifications.
Transmission:
4-speed constant mesh transmission; removal, disassembly, assembly, inspection, and adjustment of gears, shafts, bearings, and shift mechanisms.
Drivetrain:
Primary drive (chain or belt, depending on specific FL sub-model), clutch operation and adjustment, final drive (belt or chain) inspection and maintenance.
Braking System:
Front and rear brake system service, including hydraulic fluid replacement, caliper maintenance, brake pad/shoe inspection and replacement, and drum brake adjustment.
Suspension System:
Front fork (likely FL style leading-link or telescopic) overhaul and fluid changes; rear shock absorber maintenance and replacement; swingarm bearing service.
Electrical System:
Wiring diagrams, troubleshooting of lighting, charging system (generator or alternator), starter motor, battery, and all switches and controls.
Frame And Bodywork:
Frame inspection, maintenance of body panels, fenders, fuel tank, seat, and handlebars.
Procedures Included
Maintenance:
Routine maintenance procedures such as oil changes, filter replacements, chain lubrication, brake adjustments, and tune-ups.
Troubleshooting:
Diagnostic procedures for common problems, with symptom-based troubleshooting guides.
Repair:
Detailed step-by-step repair instructions for virtually all components of the motorcycle.
Disassembly Assembly:
Comprehensive guides for taking apart and putting back together all major mechanical and electrical systems.
Specifications:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, and other critical measurements.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and electrical system diagnostics.
Diagnostic Capabilities:
Detailed troubleshooting charts and procedures to identify and resolve issues.
Component Rebuilds:
In-depth instructions for overhauling key components like the engine, transmission, and carburetor.
📊 Manual Specifications
File Format
Digital Format Availability:
Typically available as a scanned PDF, but the original product is a printed book.
Print Quality
Paper Quality:
Original factory manuals are typically printed on durable, semi-gloss paper suitable for workshop environments.
Binding Type
Binding:
Likely a saddle-stitched or perfect-bound paperback.
Illustrations
Diagrams And Photos:
Contains detailed line drawings, exploded views, and possibly some black and white photographs to illustrate procedures and components.
Approx. 3.44 in x 4.25 in (87.3 mm x 108 mm) - specific factory specs would be in the manual.
Performance
Horsepower:
Estimated 60-70 HP (at crank, depending on tuning and specific model variant).
Torque:
Estimated 75-85 ft-lbs (at crank).
Fuel System
Carburetor:
Likely Keihin Butterfly or S&S Super E/B (check manual for exact OEM fitment).
Lubrication
Oil System:
Dry Sump lubrication with oil tank typically mounted in the frame backbone.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot shift, hand clutch
Features
Clutch Type:
Wet multi-plate
Primary Drive:
Chain drive (enclosed primary cover)
Final Drive:
Belt drive (standard for FL models)
📐 Dimensions
Exterior
Wheelbase:
Approximately 61.5 inches (1562 mm) - may vary slightly by specific FL sub-model.
Weights
Dry Weight:
Approximately 600-650 lbs (272-295 kg) - dependent on options and accessories.
🛡️ Safety Features
Ratings
Safety Features Era:
Focus on mechanical reliability and rider control rather than modern electronic safety systems. Disc brakes were standard by this era.
Active Features
Braking System:
Front disc brake, rear drum brake (or dual discs on some later FLH variants, confirm for '79 FL).
💡 Technology Features
Infotainment
Audio Systems:
None standard from the factory. Any audio would be aftermarket additions.
Driver Assistance
Safety Systems:
No modern electronic driver assistance features. Focus is on core mechanical functionality.
Connectivity
Connectivity Options:
None. This is a purely mechanical motorcycle from a pre-digital era.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 1,000-2,000 miles or annually, depending on usage and oil type. Manual will specify precise interval and procedure.
Transmission Oil Change:
Recommended at similar intervals to engine oil, or as specified in the manual.
Primary Chain Tension:
Regular checks and adjustments are critical for primary chain longevity.
Fluid Specifications
Engine Oil:
Typically a high-quality V-twin specific oil, often with a high zinc content (ZDDP) for older flat-tappet camshafts. Specific viscosity (e.g., 20W50) and type (mineral or synthetic) will be detailed in the manual. Harley-Davidson approved oils like HD 360 or equivalent.
Transmission Oil:
Gear oil, specific viscosity and type (e.g., SAE 80W-90 or similar) will be listed. Harley-Davidson's Formula+ transmission oil is a common modern replacement.
Primary Chain Case Oil:
Often shares oil with the transmission, or uses a specific primary oil. Manual will clarify.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific DOT requirement).
Known Issues
Shovelhead Engine Quirks:
Potential for oil leaks (common on vintage Harleys), valve guide wear, and the need for regular ignition timing adjustments. The crankpin runout can also be a critical inspection point.
Transmission Wear:
Wear in the shift drum and pawl mechanism can lead to shifting issues. Proper lubrication is key.
Electrical System:
Aging wiring harnesses can become brittle, leading to intermittent electrical faults. Charging system output (generator/alternator) should be monitored.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of producing large-displacement V-twin motorcycles.
Model Evolution
Fl Model Lineage:
The FL designation has historically represented Harley-Davidson's large touring motorcycles, evolving from the Panhead era into the Shovelhead era by 1979.
Production
Production Years Shovelhead:
Shovelhead engines were produced from 1966 to 1984, with the 1340cc version being prominent in the later years, including 1979.
🏆 Awards & Recognition
Recognitions
Cultural Impact:
The Harley-Davidson Shovelhead models, including the FL, are revered cultural icons, representing freedom, rebellion, and the open road in American motorcycle history.
Certifications
Manual Authority:
As a 'Factory Service Repair Manual,' this document holds the highest authority for maintaining and repairing the specific motorcycle model it covers.
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