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Yamaha SR250 1980-1983 Motorcycle Factory Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: SR250 Model Variants: SR250 G, Exciter Special Production Years Covered: 1980, 1981, 1982, 1983 Codes Internal Model Codes: SR250G (likely for specific markets/trims) 👋 Introduction Market Position Target Audience: DIY motorcycle owners, independent repair shops, Yamaha enthusiasts Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of dealership service, enabling cost savings on maintenance and repairs. Key Features Illustrated Instructions: Clear, step-by-step instructions accompanied by detailed illustrations, drawings, and photos Searchability: PDF format allows for text searching (if OCR'd) and easy navigation via a numbered table of contents. Accessibility: Instant download, accessible on multiple digital devices (PC, iPad, hard drive) 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, repair, and maintenance for Yamaha SR250 motorcycles Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but stated as substantial) Manual Type Type: Factory Repair Manual / Workshop Manual / Service Manual Language Language: English (implied by product description and target market) Format Digital Format: PDF (downloadable, can be printed, saved, stored on devices) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul of the engine Fuel System: Carburetor adjustment, cleaning, and repair; fuel tank and petcock service Ignition System: CDI unit, spark plug, timing, and troubleshooting Electrical System: Comprehensive wiring diagrams, charging system (alternator, regulator/rectifier), lighting, starting system, battery maintenance Transmission: Gearbox inspection, repair, and oil changes Clutch: Clutch operation, adjustment, and component replacement Drivetrain: Chain and sprocket inspection and replacement Suspension: Front fork (telescopic) service and rear shock absorber inspection and replacement Brakes: Front disc brake and rear drum brake inspection, service, and fluid replacement Steering: Handlebar and steering head bearing service Frame And Bodywork: Chassis inspection, seat, fuel tank, fenders, and other body components Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, lubrication, tire pressure checks, brake adjustments Troubleshooting: Diagnostic procedures for common and uncommon issues, electrical troubleshooting with wiring diagrams Repair And Rebuild: Step-by-step instructions for component disassembly, repair, assembly, and installation Preventative Maintenance: Recommended checks and replacements to ensure longevity and reliability Technical Depth Depth Of Information: Extremely detailed, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capabilities: Covers in-depth electrical system diagnostics with detailed wiring diagrams, engine performance analysis Component Breakdowns: Detailed exploded views, component identification, and part number references 📊 Manual Specifications File Format Primary Format: PDF Compression: May be zipped (.zip, .rar) requiring unzipping software (e.g., WinZip, WinRAR) Print Quality Printability: High quality, printable from any computer and printer Binding Type Physical Binding: Not applicable (digital download, intended for printing and binding by user) Paper Type Digital Paper Equivalent: Standard A4/Letter paper size for printing File Size Estimated File Size: Up to 1500 MB (user advised to check storage space) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled, single-cylinder Displacement: 249 cc (approximate, specific bore/stroke may vary slightly by market/year) Bore X Stroke: 69.0 mm x 66.0 mm (typical for early SR250) Compression Ratio: Typically around 9.5:1 (verify with manual for exact spec) Performance Horsepower: Approximately 17-20 HP @ 7500 RPM (specific output varies by year and tuning) Torque: Approximately 18-20 Nm @ 6000 RPM (specific output varies by year and tuning) Fuel System Carburetion: Mikuni VM Series carburetor (e.g., VM30SC typical) Fuel Type: Unleaded gasoline (Octane rating typically 87 or higher) 🔧 Transmission Standard Type: 5-speed constant mesh Features Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Weights Dry Weight: Approx. 130-140 kg (1980-1983 models) Wet Weight: Approx. 140-150 kg (with fluids) Fuel Tank Capacity: Approx. 10-12 Liters (verify specific capacity) 🛡️ Safety Features Active Features Braking System: Front: Disc brake, Rear: Drum brake Lighting: Headlight, taillight, brake light, turn signals 💡 Technology Features Infotainment Features: Basic analog instrumentation: speedometer, tachometer (if equipped), odometer, trip meter, neutral indicator, high-beam indicator, turn signal indicators. Driver Assistance Features: No electronic driver assistance systems typical of modern vehicles. Focus on mechanical reliability and rider input. Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or 6-12 months (refer to manual for exact recommendation) Spark Plug Replacement: Recommended at 10,000-15,000 km intervals or as indicated by manual Valve Clearance Check: Typically checked every 10,000-15,000 km Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent motorcycle-specific SAE 10W-40 or 20W-40 API SE, SF or SG oil) Engine Oil Capacity: Approx. 1.8-2.0 Liters (with filter change, verify with manual) Brake Fluid Type: DOT 3 or DOT 4 (for hydraulic disc brake systems) Fork Oil Type: Yamaha Fork Oil (or equivalent motorcycle-specific 10W viscosity fork oil) Known Issues Common Wear Items: Clutch plates, chain and sprockets, fork seals, electrical connectors, carburetor needle and seat wear Carburetor Tuning: Can be sensitive to altitude, temperature, and modifications, requiring periodic adjustment. Electrical Connections: Corrosion in connectors can lead to intermittent electrical issues. 📚...
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Type: Motorcycle
Verkoper:
Sku: 469409
Collecties: ALL Featured Marine

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Yamaha SR250 1980-1983 Motorcycle Factory Repair ManualYamaha SR250 1980-1983 Motorcycle Factory Repair ManualYamaha SR250 1980-1983 Motorcycle Factory Repair ManualYamaha SR250 1980-1983 Motorcycle Factory Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
SR250
Model Variants:
SR250 G, Exciter Special
Production Years Covered:
1980, 1981, 1982, 1983
Codes
Internal Model Codes:
SR250G (likely for specific markets/trims)
👋 Introduction
Market Position
Target Audience:
DIY motorcycle owners, independent repair shops, Yamaha enthusiasts
Competitive Analysis
Value Proposition:
Provides factory-level repair information at a fraction of the cost of dealership service, enabling cost savings on maintenance and repairs.
Key Features
Illustrated Instructions:
Clear, step-by-step instructions accompanied by detailed illustrations, drawings, and photos
Searchability:
PDF format allows for text searching (if OCR'd) and easy navigation via a numbered table of contents.
Accessibility:
Instant download, accessible on multiple digital devices (PC, iPad, hard drive)
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, repair, and maintenance for Yamaha SR250 motorcycles
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but stated as substantial)
Manual Type
Type:
Factory Repair Manual / Workshop Manual / Service Manual
Language
Language:
English (implied by product description and target market)
Format
Digital Format:
PDF (downloadable, can be printed, saved, stored on devices)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of the engine
Fuel System:
Carburetor adjustment, cleaning, and repair; fuel tank and petcock service
Ignition System:
CDI unit, spark plug, timing, and troubleshooting
Electrical System:
Comprehensive wiring diagrams, charging system (alternator, regulator/rectifier), lighting, starting system, battery maintenance
Transmission:
Gearbox inspection, repair, and oil changes
Clutch:
Clutch operation, adjustment, and component replacement
Drivetrain:
Chain and sprocket inspection and replacement
Suspension:
Front fork (telescopic) service and rear shock absorber inspection and replacement
Brakes:
Front disc brake and rear drum brake inspection, service, and fluid replacement
Steering:
Handlebar and steering head bearing service
Frame And Bodywork:
Chassis inspection, seat, fuel tank, fenders, and other body components
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, lubrication, tire pressure checks, brake adjustments
Troubleshooting:
Diagnostic procedures for common and uncommon issues, electrical troubleshooting with wiring diagrams
Repair And Rebuild:
Step-by-step instructions for component disassembly, repair, assembly, and installation
Preventative Maintenance:
Recommended checks and replacements to ensure longevity and reliability
Technical Depth
Depth Of Information:
Extremely detailed, suitable for professional technicians and advanced DIY enthusiasts
Diagnostic Capabilities:
Covers in-depth electrical system diagnostics with detailed wiring diagrams, engine performance analysis
Component Breakdowns:
Detailed exploded views, component identification, and part number references
📊 Manual Specifications
File Format
Primary Format:
PDF
Compression:
May be zipped (.zip, .rar) requiring unzipping software (e.g., WinZip, WinRAR)
Print Quality
Printability:
High quality, printable from any computer and printer
Binding Type
Physical Binding:
Not applicable (digital download, intended for printing and binding by user)
Paper Type
Digital Paper Equivalent:
Standard A4/Letter paper size for printing
File Size
Estimated File Size:
Up to 1500 MB (user advised to check storage space)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled, single-cylinder
Displacement:
249 cc (approximate, specific bore/stroke may vary slightly by market/year)
Bore X Stroke:
69.0 mm x 66.0 mm (typical for early SR250)
Compression Ratio:
Typically around 9.5:1 (verify with manual for exact spec)
Performance
Horsepower:
Approximately 17-20 HP @ 7500 RPM (specific output varies by year and tuning)
Torque:
Approximately 18-20 Nm @ 6000 RPM (specific output varies by year and tuning)
Fuel System
Carburetion:
Mikuni VM Series carburetor (e.g., VM30SC typical)
Fuel Type:
Unleaded gasoline (Octane rating typically 87 or higher)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Weights
Dry Weight:
Approx. 130-140 kg (1980-1983 models)
Wet Weight:
Approx. 140-150 kg (with fluids)
Fuel Tank Capacity:
Approx. 10-12 Liters (verify specific capacity)
🛡️ Safety Features
Active Features
Braking System:
Front: Disc brake, Rear: Drum brake
Lighting:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation: speedometer, tachometer (if equipped), odometer, trip meter, neutral indicator, high-beam indicator, turn signal indicators.
Driver Assistance
Features:
No electronic driver assistance systems typical of modern vehicles. Focus on mechanical reliability and rider input.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months (refer to manual for exact recommendation)
Spark Plug Replacement:
Recommended at 10,000-15,000 km intervals or as indicated by manual
Valve Clearance Check:
Typically checked every 10,000-15,000 km
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent motorcycle-specific SAE 10W-40 or 20W-40 API SE, SF or SG oil)
Engine Oil Capacity:
Approx. 1.8-2.0 Liters (with filter change, verify with manual)
Brake Fluid Type:
DOT 3 or DOT 4 (for hydraulic disc brake systems)
Fork Oil Type:
Yamaha Fork Oil (or equivalent motorcycle-specific 10W viscosity fork oil)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, electrical connectors, carburetor needle and seat wear
Carburetor Tuning:
Can be sensitive to altitude, temperature, and modifications, requiring periodic adjustment.
Electrical Connections:
Corrosion in connectors can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, is renowned for its innovation, performance, and reliability across a wide range of motorcycles, including sport bikes, cruisers, dual-sports, and off-road models.
Model Evolution
Sr Series Context:
The SR series, particularly the SR400 and SR500, established Yamaha's reputation for simple, robust, and stylish single-cylinder motorcycles. The SR250 was a smaller displacement variant, offering similar classic styling and accessibility.
Production
Manufacturing Location:
Primarily Japan, with potential for assembly in other international locations depending on the market.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No specific awards are commonly cited for the SR250 model itself, but the SR series as a whole is recognized for its enduring classic appeal and popularity among custom builders.
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