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Harley Davidson Shovelhead FLHS 1980 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHS Year: 1980 Model Designation: Electra Glide Standard Codes Engine Code: Shovelhead 👋 Introduction Market Position Positioning: The Harley-Davidson FLHS 1980 represents the Electra Glide Standard, a touring motorcycle known for its classic styling and V-twin rumble. This manual targets owners and technicians responsible for maintaining and repairing these iconic machines. Competitive Analysis Competitors: During the 1980 model year, direct competitors would have been other large-displacement touring motorcycles from American and European manufacturers, though Harley-Davidson held a unique niche with its distinct V-twin character. Key Features Vehicle Features: The FLHS 1980 is characterized by its Shovelhead engine, a staple of Harley-Davidson's lineage, and its Electra Glide platform which provided a comfortable, stable ride for longer distances. Manual Value Value Proposition: This comprehensive service manual is indispensable for preserving the performance, reliability, and authenticity of a 1980 Harley-Davidson FLHS, offering in-depth technical guidance unavailable elsewhere. 📋 Manual Details Coverage Areas Primary Coverage: Factory Authorized Service, Repair, and Maintenance Secondary Coverage: Troubleshooting, Diagnostics, Specifications, Wiring Diagrams Page Count Estimated Pages: Hundreds (Specific count not provided, but described as 'COMPLETE official full factory service repair manual') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete Shovelhead engine system, including disassembly, assembly, tuning, and troubleshooting of all components. Transmission: Four-speed constant mesh transmission, clutch, and primary drive system. Electrical System: Full wiring diagrams, ignition system, lighting, charging system (generator/alternator), starter motor, and accessories. Fuel System: Carburetor (likely a Keihin or S&S Super E/G), fuel delivery, fuel tank, and lines. Chassis: Frame, suspension (forks, rear shocks), wheels, tires, and steering. Brakes: Front and rear braking systems (likely disc brakes, possibly drum rear on some variants), hydraulic lines, and components. Bodywork: Fenders, fuel tank, seat, fairings (if applicable to FLHS), and instrumentation. Procedures Included Maintenance: Routine maintenance, lubrication, fluid changes, filter replacements, and general upkeep. Repair: Detailed step-by-step repair instructions for all major and minor mechanical and electrical components. Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon problems, with symptom-based guidance. Rebuilds: Complete engine and transmission rebuild procedures, including torque specifications and clearances. Adjustments: Carburetor tuning, ignition timing, clutch adjustment, and suspension settings. Technical Depth Depth: Comprehensive from basic owner maintenance to full engine and transmission overhauls, suitable for professional mechanics and experienced enthusiasts. 📊 Manual Specifications File Format Type: Portable Document Format (PDF) Searchability: Likely text-searchable, allowing for quick access to specific topics. Print Quality Quality: High-resolution, suitable for printing multiple pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin OHV Engine Family: Shovelhead Displacement Cc: 1338 Displacement Ci: 82 Bore X Stroke In: 3.4375 x 4.25 Performance Horsepower Est: Approx. 65-70 HP (Varies by tuning) Torque Est: Approx. 75-80 ft-lbs @ 3200 RPM Fuel System Carburetor Type: Single Carburetor (Likely Keihin Butterfly or S&S Super E/G) Fuel Delivery: Gravity Feed from Fuel Tank Ignition System Ignition Type: Battery and Coil (Breaker-Point or Electronic Ignition depending on specific build/modification) Oil System Oil Capacity Qt: Approx. 4 quarts (including primary) Oil Type: API CD or SE service classification; SAE 20W50 recommended for most conditions. 🔧 Transmission Standard Transmission Type: 4-Speed Constant Mesh Clutch Type: Wet Multi-plate Primary Drive: Duplex Chain (or Belt on some later models/conversions) Features Gear Ratios: Specific ratios would be detailed in the manual, typically around 9.35:1 in first gear. Transmission Fluid: Harley-Davidson recommends specific primary chaincase lubricant or a suitable heavy-duty gear oil. 📐 Dimensions Exterior Wheelbase In: Approx. 63.5 Length In: Approx. 93.0 Width In: Approx. 35.0 Weights Dry Weight Lbs: Approx. 600-620 Fuel Capacity Gal: Approx. 5.0 Oil Capacity Gal: Approx. 1.0 🛡️ Safety Features Ratings Safety Standards: Pre-dates modern motorcycle safety rating systems. Safety relies on rider skill and proper maintenance as detailed in the manual. Active Features Braking: Disc brakes front and rear (subject to variation) offer stopping power. Lighting: Headlight, taillight, brake light, and turn signals for visibility. Passive Features Frame Construction: Steel frame providing structural integrity. Wind Protection: Potential for fairing (depending on exact FLHS configuration) offering rider wind protection. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, odometer, fuel gauge, oil pressure light. No modern infotainment features. Driver Assistance Driver Assistance Systems: N/A. Technology is mechanical and analog. Connectivity Connectivity Features: N/A. Focus is on mechanical operation and rider control. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 2,500 - 3,000 miles or annually, whichever comes first. Manual will specify exact interval. Primary Chain Tension: Check and adjust periodically as per manual recommendations, typically every 5,000 - 7,500 miles. Spark Plug Replacement: As recommended, often around 10,000-12,000 miles, but dependent on plug type and condition. Fluid Specifications Engine Oil: SAE 20W50 API CD or...
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Sku: 62817
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Harley Davidson Shovelhead FLHS 1980 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHS
Year:
1980
Model Designation:
Electra Glide Standard
Codes
Engine Code:
Shovelhead
👋 Introduction
Market Position
Positioning:
The Harley-Davidson FLHS 1980 represents the Electra Glide Standard, a touring motorcycle known for its classic styling and V-twin rumble. This manual targets owners and technicians responsible for maintaining and repairing these iconic machines.
Competitive Analysis
Competitors:
During the 1980 model year, direct competitors would have been other large-displacement touring motorcycles from American and European manufacturers, though Harley-Davidson held a unique niche with its distinct V-twin character.
Key Features
Vehicle Features:
The FLHS 1980 is characterized by its Shovelhead engine, a staple of Harley-Davidson's lineage, and its Electra Glide platform which provided a comfortable, stable ride for longer distances.
Manual Value
Value Proposition:
This comprehensive service manual is indispensable for preserving the performance, reliability, and authenticity of a 1980 Harley-Davidson FLHS, offering in-depth technical guidance unavailable elsewhere.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Authorized Service, Repair, and Maintenance
Secondary Coverage:
Troubleshooting, Diagnostics, Specifications, Wiring Diagrams
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but described as 'COMPLETE official full factory service repair manual')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Shovelhead engine system, including disassembly, assembly, tuning, and troubleshooting of all components.
Transmission:
Four-speed constant mesh transmission, clutch, and primary drive system.
Electrical System:
Full wiring diagrams, ignition system, lighting, charging system (generator/alternator), starter motor, and accessories.
Fuel System:
Carburetor (likely a Keihin or S&S Super E/G), fuel delivery, fuel tank, and lines.
Chassis:
Frame, suspension (forks, rear shocks), wheels, tires, and steering.
Brakes:
Front and rear braking systems (likely disc brakes, possibly drum rear on some variants), hydraulic lines, and components.
Bodywork:
Fenders, fuel tank, seat, fairings (if applicable to FLHS), and instrumentation.
Procedures Included
Maintenance:
Routine maintenance, lubrication, fluid changes, filter replacements, and general upkeep.
Repair:
Detailed step-by-step repair instructions for all major and minor mechanical and electrical components.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and uncommon problems, with symptom-based guidance.
Rebuilds:
Complete engine and transmission rebuild procedures, including torque specifications and clearances.
Adjustments:
Carburetor tuning, ignition timing, clutch adjustment, and suspension settings.
Technical Depth
Depth:
Comprehensive from basic owner maintenance to full engine and transmission overhauls, suitable for professional mechanics and experienced enthusiasts.
📊 Manual Specifications
File Format
Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, allowing for quick access to specific topics.
Print Quality
Quality:
High-resolution, suitable for printing multiple pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin OHV
Engine Family:
Shovelhead
Displacement Cc:
1338
Displacement Ci:
82
Bore X Stroke In:
3.4375 x 4.25
Performance
Horsepower Est:
Approx. 65-70 HP (Varies by tuning)
Torque Est:
Approx. 75-80 ft-lbs @ 3200 RPM
Fuel System
Carburetor Type:
Single Carburetor (Likely Keihin Butterfly or S&S Super E/G)
Fuel Delivery:
Gravity Feed from Fuel Tank
Ignition System
Ignition Type:
Battery and Coil (Breaker-Point or Electronic Ignition depending on specific build/modification)
Oil System
Oil Capacity Qt:
Approx. 4 quarts (including primary)
Oil Type:
API CD or SE service classification; SAE 20W50 recommended for most conditions.
🔧 Transmission
Standard
Transmission Type:
4-Speed Constant Mesh
Clutch Type:
Wet Multi-plate
Primary Drive:
Duplex Chain (or Belt on some later models/conversions)
Features
Gear Ratios:
Specific ratios would be detailed in the manual, typically around 9.35:1 in first gear.
Transmission Fluid:
Harley-Davidson recommends specific primary chaincase lubricant or a suitable heavy-duty gear oil.
📐 Dimensions
Exterior
Wheelbase In:
Approx. 63.5
Length In:
Approx. 93.0
Width In:
Approx. 35.0
Weights
Dry Weight Lbs:
Approx. 600-620
Fuel Capacity Gal:
Approx. 5.0
Oil Capacity Gal:
Approx. 1.0
🛡️ Safety Features
Ratings
Safety Standards:
Pre-dates modern motorcycle safety rating systems. Safety relies on rider skill and proper maintenance as detailed in the manual.
Active Features
Braking:
Disc brakes front and rear (subject to variation) offer stopping power.
Lighting:
Headlight, taillight, brake light, and turn signals for visibility.
Passive Features
Frame Construction:
Steel frame providing structural integrity.
Wind Protection:
Potential for fairing (depending on exact FLHS configuration) offering rider wind protection.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, odometer, fuel gauge, oil pressure light. No modern infotainment features.
Driver Assistance
Driver Assistance Systems:
N/A. Technology is mechanical and analog.
Connectivity
Connectivity Features:
N/A. Focus is on mechanical operation and rider control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 2,500 - 3,000 miles or annually, whichever comes first. Manual will specify exact interval.
Primary Chain Tension:
Check and adjust periodically as per manual recommendations, typically every 5,000 - 7,500 miles.
Spark Plug Replacement:
As recommended, often around 10,000-12,000 miles, but dependent on plug type and condition.
Fluid Specifications
Engine Oil:
SAE 20W50 API CD or SE (refer to manual for specific approvals)
Primary Chaincase Oil:
Harley-Davidson Primary Chaincase Lubricant or equivalent heavy-duty gear oil (e.g., SAE 80W-90).
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid (check manual for specific type).
Fork Oil:
Specific weight and quantity detailed in manual, often SAE 10W or 15W.
Known Issues
Oil Leaks:
Common on older Shovelheads due to aging gaskets and seals. Manual provides replacement procedures.
Carburetor Tuning:
Shovelhead carburetors can require frequent adjustment for optimal performance. Manual details tuning procedures.
Ignition System Reliability:
Breaker-point ignition systems can be prone to wear; electronic conversions are common. Manual covers both.
Primary Chain Tension:
Incorrect tension can lead to premature wear or chain failure. Manual details proper adjustment.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in producing V-twin motorcycles known for their durability and distinctive sound.
Model Evolution
Shovelhead Era:
The Shovelhead engine, introduced in 1966, was a significant evolution for Harley-Davidson, powering their motorcycles through the late 1960s and 1970s into the early 1980s, including models like the FLHS.
Electra Glide Lineage:
The Electra Glide series has been Harley-Davidson's flagship touring platform for decades, evolving from its initial introduction to become the benchmark for American-style long-distance cruising.
Production
Production Period:
The Shovelhead engine was produced until 1984, with the FLHS model being a part of Harley's lineup during this transitionary period.
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While specific awards for the 1980 FLHS are not typically documented, the Shovelhead engine and Electra Glide platform are widely recognized as defining eras for Harley-Davidson and are considered classic, collectible motorcycles.
Ratings
Owner Satisfaction:
Owner satisfaction is high among enthusiasts who appreciate the raw, mechanical nature and historical significance of the Shovelhead era.
Certifications
Manual Certification:
Official Factory Service Repair Manual, indicating adherence to manufacturer standards for technical documentation.
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