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1980 Mazda RX7 RX-7 Factory Service/ Repair/Workshop Manual -Years 80

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1980 Generation Chassis Code: SA22C 👋 Introduction Market Position Positioning: The 1980 Mazda RX-7 (SA22C) was a groundbreaking sports car, pioneering the affordable rotary-engine sports car segment. It competed against established players like the Datsun Z-cars and Toyota Celica. Competitive Analysis Competitors: Datsun 280Z, Toyota Celica GT, Porsche 924 (though more premium). Key Features Distinguishing Features: Rotary engine's smooth operation and unique character, lightweight chassis, balanced handling, distinct styling. Manual Value Proposition Value: Provides DIY enthusiasts and professional mechanics with the exact procedures and specifications used by dealerships, enabling efficient and accurate maintenance and repair. 📋 Manual Details Coverage Areas Primary Coverage: 1980 Mazda RX-7 (SA22C) Manual Type Type: Factory Service/Repair/Workshop Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader, WinZip 📖 Manual Coverage Systems Covered Engine Mechanical: Rotary Engine (12A) disassembly, assembly, overhaul, timing, seals, lubrication Lubrication System: Oil pump, oil cooler, oil filter, oil pan, oil passages Cooling System: Radiator, water pump, thermostat, cooling fan, coolant passages, hoses, heater core Fuel System: Carburetor (likely Hitachi or Nikki), fuel pump, fuel filter, fuel tank, lines, emissions control Emission Control: Air injection system, EGR valve, PCV system, catalytic converter (if applicable for market), evaporative emission control Engine Electrical: Ignition system (distributor, coils, spark plugs), starting system, charging system (alternator), ECU, wiring diagrams Transmission: Automatic Transaxle (likely 3-speed), service, overhaul, fluid specifications Drivetrain: Front and Rear Axles, driveshaft, differential, CV joints (if applicable), wheel bearings Steering System: Steering gear, steering column, linkage, power steering system (if equipped), components Braking System: Front disc brakes, rear drum brakes, master cylinder, brake booster, lines, calipers, wheel cylinders, parking brake Traction Control: Likely not applicable for this model year, but manual may include related components if present. Wheels And Tires: Wheel specifications, tire fitment, lug nut torque, rotation Suspension Front: MacPherson struts, control arms, sway bar, bushings, alignment specifications Suspension Rear: Live axle, trailing arms, Watt's linkage (likely), Panhard rod (likely), shock absorbers, springs, alignment specifications Body: Body panel removal/installation, door mechanisms, hood, trunk, glass, seals, corrosion protection Body Electrical: Lighting (headlights, taillights, turn signals), wipers, washers, horn, door locks, power windows (if equipped), dashboard instruments, interior lighting HVAC: Heating system, ventilation, air conditioning system (if equipped), blower motor, controls, refrigerant (if applicable) Technical Data: Specifications, torque values, tolerances, fluid capacities, engine data, performance figures Special Tools: List of Mazda-specific tools required for certain repairs Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks Diagnostics: Troubleshooting common issues, symptom-based diagnostics, diagnostic charts Repair: Detailed step-by-step repair procedures for all major systems Rebuilds: Engine rebuild, transmission overhaul, brake caliper rebuild, suspension component replacement Adjustments: Carburetor adjustment, ignition timing, brake adjustment, clutch adjustment (if manual transmission covered) Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds. Includes detailed exploded views and diagrams. 📊 Manual Specifications File Format Print Quality: Printable. High-resolution scans suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Mazda Wankel Rotary Engine Code: 12A Displacement: 1146 cc (two rotor, 573 cc per rotor) Configuration: Two-Rotor Wankel Performance Horsepower: Approx. 100-110 hp (varies by market and emissions equipment) Torque: Approx. 105-115 lb-ft Fuel System Carburetion: Single Downdraft Two-Barrel Carburetor (e.g., Hitachi DCV-221 or Nikki 5000 series) Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Distributor, Ignition Coil, Spark Plugs Lubrication Oil Type Capacity: Refer to manual for specific viscosity (e.g., 10W-30 or 10W-40) and capacity (approx. 5 quarts with filter). Cooling System Coolant Type Capacity: Ethylene Glycol based coolant. Capacity approx. 7-8 quarts. 🔧 Transmission Standard Transmission Type: 4-Speed Manual or 3-Speed Automatic Transaxle Optional Transmission Options: 3-Speed Automatic Transaxle Features Transaxle Layout: Integrated Transmission and Differential Fluid Specifications Automatic Transaxle Fluid: Dexron II or equivalent (confirm with manual) Manual Transmission Fluid: GL-4 Gear Oil 75W-90 (confirm with manual) 📐 Dimensions Exterior Wheelbase: 95.4 inches (2423 mm) Length: 166.7 inches (4234 mm) Width: 65.0 inches (1651 mm) Height: 50.2 inches (1275 mm) Weights Curb Weight: Approx. 2300-2500 lbs (1043-1134 kg), depending on transmission and equipment. Wheels And Tires Standard Wheel Size: 13x5.5 inches or 14x5.5 inches Standard Tire Size: 185/70R13 or 195/70R14 Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Crash Test Data: Limited data available for this era. Focus was on active safety (handling). Active Features Handling Dynamics: Excellent weight distribution, low center of gravity, responsive steering contribute to active safety. Passive Features Seatbelts: Lap and shoulder belts 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, optional cassette player. Basic analog controls. Driver Assistance Driver Aids: No electronic driver assistance systems like ABS or traction control. Focus is on driver engagement. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically...
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Sku: 275046
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1980 Mazda RX7 RX-7 Factory Service/ Repair/Workshop Manual -Years 80
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Year:
1980
Generation
Chassis Code:
SA22C
👋 Introduction
Market Position
Positioning:
The 1980 Mazda RX-7 (SA22C) was a groundbreaking sports car, pioneering the affordable rotary-engine sports car segment. It competed against established players like the Datsun Z-cars and Toyota Celica.
Competitive Analysis
Competitors:
Datsun 280Z, Toyota Celica GT, Porsche 924 (though more premium).
Key Features
Distinguishing Features:
Rotary engine's smooth operation and unique character, lightweight chassis, balanced handling, distinct styling.
Manual Value Proposition
Value:
Provides DIY enthusiasts and professional mechanics with the exact procedures and specifications used by dealerships, enabling efficient and accurate maintenance and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
1980 Mazda RX-7 (SA22C)
Manual Type
Type:
Factory Service/Repair/Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader, WinZip
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Rotary Engine (12A) disassembly, assembly, overhaul, timing, seals, lubrication
Lubrication System:
Oil pump, oil cooler, oil filter, oil pan, oil passages
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant passages, hoses, heater core
Fuel System:
Carburetor (likely Hitachi or Nikki), fuel pump, fuel filter, fuel tank, lines, emissions control
Emission Control:
Air injection system, EGR valve, PCV system, catalytic converter (if applicable for market), evaporative emission control
Engine Electrical:
Ignition system (distributor, coils, spark plugs), starting system, charging system (alternator), ECU, wiring diagrams
Transmission:
Automatic Transaxle (likely 3-speed), service, overhaul, fluid specifications
Drivetrain:
Front and Rear Axles, driveshaft, differential, CV joints (if applicable), wheel bearings
Steering System:
Steering gear, steering column, linkage, power steering system (if equipped), components
Braking System:
Front disc brakes, rear drum brakes, master cylinder, brake booster, lines, calipers, wheel cylinders, parking brake
Traction Control:
Likely not applicable for this model year, but manual may include related components if present.
Wheels And Tires:
Wheel specifications, tire fitment, lug nut torque, rotation
Suspension Front:
MacPherson struts, control arms, sway bar, bushings, alignment specifications
Suspension Rear:
Live axle, trailing arms, Watt's linkage (likely), Panhard rod (likely), shock absorbers, springs, alignment specifications
Body:
Body panel removal/installation, door mechanisms, hood, trunk, glass, seals, corrosion protection
Body Electrical:
Lighting (headlights, taillights, turn signals), wipers, washers, horn, door locks, power windows (if equipped), dashboard instruments, interior lighting
HVAC:
Heating system, ventilation, air conditioning system (if equipped), blower motor, controls, refrigerant (if applicable)
Technical Data:
Specifications, torque values, tolerances, fluid capacities, engine data, performance figures
Special Tools:
List of Mazda-specific tools required for certain repairs
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks
Diagnostics:
Troubleshooting common issues, symptom-based diagnostics, diagnostic charts
Repair:
Detailed step-by-step repair procedures for all major systems
Rebuilds:
Engine rebuild, transmission overhaul, brake caliper rebuild, suspension component replacement
Adjustments:
Carburetor adjustment, ignition timing, brake adjustment, clutch adjustment (if manual transmission covered)
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds. Includes detailed exploded views and diagrams.
📊 Manual Specifications
File Format
Print Quality:
Printable. High-resolution scans suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Wankel Rotary
Engine Code:
12A
Displacement:
1146 cc (two rotor, 573 cc per rotor)
Configuration:
Two-Rotor Wankel
Performance
Horsepower:
Approx. 100-110 hp (varies by market and emissions equipment)
Torque:
Approx. 105-115 lb-ft
Fuel System
Carburetion:
Single Downdraft Two-Barrel Carburetor (e.g., Hitachi DCV-221 or Nikki 5000 series)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Distributor, Ignition Coil, Spark Plugs
Lubrication
Oil Type Capacity:
Refer to manual for specific viscosity (e.g., 10W-30 or 10W-40) and capacity (approx. 5 quarts with filter).
Cooling System
Coolant Type Capacity:
Ethylene Glycol based coolant. Capacity approx. 7-8 quarts.
🔧 Transmission
Standard
Transmission Type:
4-Speed Manual or 3-Speed Automatic Transaxle
Optional
Transmission Options:
3-Speed Automatic Transaxle
Features
Transaxle Layout:
Integrated Transmission and Differential
Fluid Specifications
Automatic Transaxle Fluid:
Dexron II or equivalent (confirm with manual)
Manual Transmission Fluid:
GL-4 Gear Oil 75W-90 (confirm with manual)
📐 Dimensions
Exterior
Wheelbase:
95.4 inches (2423 mm)
Length:
166.7 inches (4234 mm)
Width:
65.0 inches (1651 mm)
Height:
50.2 inches (1275 mm)
Weights
Curb Weight:
Approx. 2300-2500 lbs (1043-1134 kg), depending on transmission and equipment.
Wheels And Tires
Standard Wheel Size:
13x5.5 inches or 14x5.5 inches
Standard Tire Size:
185/70R13 or 195/70R14
Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Crash Test Data:
Limited data available for this era. Focus was on active safety (handling).
Active Features
Handling Dynamics:
Excellent weight distribution, low center of gravity, responsive steering contribute to active safety.
Passive Features
Seatbelts:
Lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, optional cassette player. Basic analog controls.
Driver Assistance
Driver Aids:
No electronic driver assistance systems like ABS or traction control. Focus is on driver engagement.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (refer to manual for exact spec).
Spark Plug Replacement:
Check or replace as per manual recommendations, often around 30,000 miles. Note specific rotary spark plug types.
Timing Belt Replacement:
N/A (Rotary engines do not have timing belts; they use a chain or gear system for rotor timing).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (confirm with manual)
Coolant Type:
50/50 mix of Ethylene Glycol antifreeze and distilled water
Known Issues
Apex Seals:
Wear and failure of apex seals is a common long-term issue for rotary engines, leading to compression loss. Regular oil changes and proper warm-up/cool-down are crucial.
Carburetor Issues:
Carburetors can become clogged or require adjustment over time, affecting fuel mixture and performance.
Cooling System Leaks:
Aging hoses and gaskets can lead to coolant leaks. Overheating can be detrimental to apex seals.
Rust And Corrosion:
As with many cars from this era, rust can be an issue, particularly in wheel wells, rocker panels, and around the windows.
Ignition System Maintenance:
Distributor cap, rotor, and spark plug wires require periodic inspection and replacement.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneering:
Mazda's commitment to the rotary engine, first introduced in the Cosmo, was cemented with the RX-7, offering a unique alternative to piston engines.
Model Evolution
First Generation Introduction:
Launched in 1978 (as a 1979 model in some markets), the SA22C RX-7 was designed as a budget-friendly, sporty coupe.
Production
Production Period:
1978-1985 (First Generation SA22C/FB)
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised by automotive press for its handling, performance, and value. Named to Car and Driver's 'Ten Best' list in 1979.
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